Method for operating a pressure control system comprising a multi-stage compressor, and pressure control system

Patent metadata

Field	Value
Publication number	US-11067075-B2
Application number	US-201816605221-A
Country	US
Kind code	B2
Filing date	Apr 12, 2018
Priority date	May 5, 2017
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

A method for operating a pressure control system having a multistage compressor includes providing, by the multistage compressor, a pressure medium that has been compressed multiple times in order to fill a pressure medium reservoir or pressure medium chambers of the pressure control system. The providing the pressure medium involves providing, by a first compression stage, a precompressed pressure medium and additionally compressing, via a second compression stage, the precompressed pressure medium, and/or introducing an already compressed charge pressure medium into an intermediate volume between the first compression stage and the second compression stage of the multistage compressor and further compressing, by the second compression stage, the charge pressure medium. The charge pressure medium simultaneously passes, via a control line, to a control input of a shut-off valve that interacts with the first compression stage, such that a charge pressure of the charge pressure medium predefines a control pressure.

First claim

The invention claimed is:

1. A method for operating a pressure control system having a multistage compressor, the method comprising:
providing, by the multistage compressor, a pressure medium that has been compressed multiple times in order to fill a pressure medium reservoir or pressure medium chambers of the pressure control system, the providing the pressure medium including:
providing, by a first compression stage, a precompressed pressure medium and additionally compressing, via a second compression stage, the precompressed pressure medium, and/or
introducing an already compressed charge pressure medium into an intermediate volume between the first compression stage and the second compression stage of the multistage compressor, and further compressing, by the second compression stage, the charge pressure medium,

wherein the charge pressure medium simultaneously passes, via a control line, to a control input of a shut-off valve that interacts with the first compression stage, such that a charge pressure of the charge pressure medium predefines a control pressure of the shut-off valve,
wherein, by the shut-off valve, a pressure limitation and/or volume flow limitation, dependent on the control pressure, of the precompressed pressure medium conveyed by the first compression stage into the intermediate volume is set for the purposes of automatically adapting a compression power of the first compression stage by the charge pressure medium present in the control line.

2. The method as claimed in claim 1 , wherein, by the shut-off valve, at least a portion of a pressure medium which is supplied to the first compression stage and is to be precompressed is reduced in order to generate the pressure limitation and/or the volume flow limitation of the precompressed pressure medium conveyed by the first compression stage.

3. The method as claimed in claim 2 , wherein the portion of the pressure medium which is supplied to the first compression stage and is to be precompressed is set in a continuously variable fashion in dependence on the control pressure.

4. The method as claimed in claim 2 , wherein, in the case of a partial supply of to-be-precompressed pressure medium, a pressure-limited and/or volume-flow-limited precompressed pressure medium passes out of the first compression stage and into the intermediate volume, and thus the multistage compressor provides a pressure medium compressed by the second compression stage, which pressure medium is obtained both from a compression of the charge pressure medium and from a compression of the pressure-limited and/or volume-flow-limited precompressed pressure medium from the first compression stage.

5. The method as claimed in claim 4 , wherein the portion of the to-be-precompressed pressure medium supplied to the first compression stage is set in dependence on an upper energy limit of the multistage compressor, wherein, in the event of the upper energy limit being exceeded, the portion of the to-be-precompressed pressure medium supplied to the first compression stage is reduced.

6. The method as claimed in claim 1 , wherein the shut-off valve is either fully open or fully closed in dependence on the control pressure.

7. The method as claimed in claim 6 , wherein, when the shut-off valve is fully closed, a supply of to-be-precompressed pressure medium into the first compression stage is prevented so that almost no precompressed pressure medium passes from the first compression stage into the intermediate volume, wherein the first compression stage is thus pneumatically shut down, and the multistage compressor thus provides a multiply compressed pressure medium which is obtained from a compression of the charge pressure medium in the second compression stage, in order to reduce the energy consumption of the compressor.

8. The method as claimed in claim 1 , wherein the charge pressure medium is admitted into a storage line by opening of a controllable switching valve, wherein the charge pressure medium, in the event of the switching valve being opened, is conducted both into the intermediate volume and to the control input of the shut-off valve.

9. A pressure control system, comprising:
a multistage compressor with a first compression stage configured to provide a precompressed pressure medium and a second compression stage configured to provide a compressed pressure medium, wherein the first compression stage and the second compression stage are connected via an intermediate volume configured to convey the precompressed pressure medium into the second compression stage,
at least one pressure medium chamber connected to the second compression stage,
a pressure medium reservoir connected to the second compression stage and configured to store the compressed pressure medium,
a storage line connecting the pressure medium reservoir or the at least one pressure medium chamber to the intermediate volume for operation of the pressure control system with pressure medium stored in the pressure medium reservoir or for return of a chamber pressure medium used in the pressure medium chambers to the pressure medium reservoir, and
a shut-off valve configured to interact with the first compression stage such that, in dependence on an actuation of the shut-off valve, a pressure limitation and/or a volume flow limitation of the precompressed pressure medium conveyed by the first compression stage into the intermediate volume can be achieved for the purposes of adapting a compression power of the first compression stage,
wherein a control line to a pneumatic control input of the shut-off valve branches off from the storage line such that the stored pressure medium or the chamber pressure medium can be fed as charge pressure medium to the intermediate volume and simultaneously via the control line to a control input of the shut-off valve as control pressure for the purposes of self-regulating pneumatic actuation of the shut-off valve by means of the charge pressure medium situated in the control line, and
wherein, a shut-off function is provided which prevents the pressure medium precompressed by the first compression stage from switching, via the intermediate volume and the control line, the shut-off valve for the pressure limitation and/or the volume flow limitation.

10. The pressure control system as claimed in claim 9 , wherein the shut-off valve is arranged such that a portion of a pressure medium that is supplied to the first compression stage and is to be precompressed can, in a manner dependent on the control pressure, be set for the purposes of pressure limitation and/or volume flow limitation of the precompressed pressure medium conveyed by the first compression stage into the intermediate volume.

11. The pressure control system as claimed in claim 10 , wherein the shut-off valve is arranged in an intake line leading to the first compression stage such that the portion of the pressure medium flowing through the intake line to the first compression stage can be set by the position of the shut-off valve.

12. The pressure control system as claimed in claim 9 , wherein the shut-off function is ensured by an overpressure valve arranged between the intermediate volume and the shut-off valve.

13. The pressure control system as claimed in claim 9 , wherein the shut-off function is formed by a closing pressure of the shut-off valve, wherein the closing pressure indicates the pressure above which the shut-off valve moves into an at least partially closed position,
wherein the closing pressure is higher than a maximum intermediate pressure of the pressure medium precompressed by the first compression stage and lower than or equal to a minimum

Assignees

• Wabco Gmbh
• Zf Cv Systems Europe Bv

Inventors

• Stabenow Uwe

Classifications

• B60G2500/205

  Air-compressor operation · CPC title

• B60G17/0155 Primary

  pneumatic unit · CPC title

• B60G2500/204

  Pressure regulating valves for air-springs · CPC title

• F04B25/00

  Multi-stage pumps · CPC title

• F04B49/08 Primary

  Regulating by delivery pressure · CPC title