Cooling fabric

Patent metadata

Field	Value
Publication number	US-11066764-B2
Application number	US-201816033988-A
Country	US
Kind code	B2
Filing date	Jul 12, 2018
Priority date	Jul 14, 2017
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

A three-layer circular knitted jacquard fabric includes a first layer having a yarn made from a first material. A second layer of the fabric includes a yarn made from a second material. A third layer of the fabric includes a yarn made from a third material. At least one of the materials includes ultra-high weight molecular polyethylene. The second layer is positioned between the first layer and the third layer such that the second layer provides loft between the first layer and the third layer.

First claim

What is claimed is:

1. A three-layer circular knitted jacquard fabric comprising:
a first layer comprising a yarn made from a first material;
a second layer comprising a yarn made from a second material; and
a third layer comprising a yarn made from a third material, at least one of the materials comprising ultra-high weight molecular polyethylene,
wherein the second layer is positioned between the first layer and the third layer such that the second layer provides loft between the first layer and the third layer,
wherein the first material comprises ultra-high weight molecular polyethylene and a phase change material,
wherein the second material comprises polyester, viscose and a second phase change material, and
wherein the third material comprises polyester.

2. A fabric as recited in claim 1 , wherein the first layer and the third layer form a substrate that surrounds the second layer.

3. A fabric as recited in claim 1 , wherein
the third material is 100% polyester.

4. A fabric as recited in claim 1 , wherein the first layer and the third layer form a substrate that surrounds the second layer, the substrate comprising a first amount of ultra-high weight molecular polyethylene and a second amount of polyester based on a total volume of the substrate, the second amount being greater than the first amount.

5. A fabric as recited in claim 1 , wherein the first layer and the third layer form a substrate that surrounds the second layer, the substrate comprising between about 10% and about 50% ultra-high weight molecular polyethylene and between about 50% and 90% polyester based on a total volume of the substrate.

6. A fabric as recited in claim 1 , wherein the viscose is a yarn that has the second phase change material embedded within the viscose yarn.

7. A fabric as recited in claim 1 , wherein the viscose is a yarn that is coated with the second phase change material.

8. A fabric as recited in claim 1 , wherein the yarn of the first layer is made from the ultra-high weight molecular polyethylene and the yarn of the first layer is coated with the phase change material.

9. A fabric as recited in claim 1 , wherein:
the first layer and the third layer form a substrate that surrounds the second layer, the substrate comprising between about 20% and about 40% ultra-high weight molecular polyethylene, between about 40% and about 60% of the phase change material and between about 10% and 20% polyester based on a total weight of the substrate; and
the second material comprises between about 40% and about 60% of the viscose and the second phase change material and between about 40% and about 60% polyester based on a total weight of the second material.

10. A fabric as recited in claim 1 , wherein:
the first layer and the third layer form a substrate that surrounds the second layer, the substrate comprising 33% ultra-high weight molecular polyethylene, 50% of the phase change material and 17% polyester based on a total volume of the substrate; and
the second material comprises 50% of the viscose and the second phase change material and 50% polyester based on a total volume of the second material.

11. A fabric as recited in claim 1 , wherein
the second material further comprises, moisture wicking polyester.

12. A fabric as recited in claim 11 , wherein the viscose is a yarn that has the second phase change material embedded within the viscose yarn.

13. A fabric as recited in claim 11 , wherein the viscose is a yarn that is coated with the second phase change material.

14. A fabric as recited in claim 11 , wherein the phase change material is derived from petroleum or salt hydrates.

15. A fabric as recited in claim 11 , wherein the second phase change material is derived from petroleum or salt hydrates.

16. A fabric as recited in claim 11 , wherein the yarn of the first layer is made from the ultra-high weight molecular polyethylene and the phase change material is embedded within the yarn of the first layer.

17. A fabric as recited in claim 11 , wherein:
the first layer and the third layer form a substrate that surrounds the second layer, the substrate comprising 33% ultra-high weight molecular polyethylene, 50% of the phase change material and 17% polyester based on a total volume of the substrate; and
the second material comprises 50% of the viscose and the second phase change material, 7% of the moisture wicking polyester, and 43% polyester based on a total volume of the second material.

18. An article of bedding comprising:
first and second panels, inner surfaces of the panels defining a cavity; and
a fill material disposed in the cavity,
wherein at least one of the panels is made from the fabric recited in claim 1 , the article of bedding being selected from the group consisting of mattress toppers, mattresses, pillows, sheets, and blankets.

19. A three-layer circular knitted jacquard fabric comprising:
a first layer comprising a yarn made from a first material;
a second layer comprising a yarn made from a second material; and
a third layer comprising a yarn made from a third material, at least one of the materials comprising ultra-high weight molecular polyethylene,
wherein the second layer is positioned between the first layer and the third layer such that the second layer provides loft between the first layer and the third layer,
wherein the first material comprises ultra-high weight molecular polyethylene,
wherein the second material comprises polyester and moisture wicking polyester, and
wherein the third material comprises polyester.

20. A fabric as recited in claim 19 , wherein at least one of the materials comprises a phase change material.

21. A fabric as recited in claim 19 , wherein at least one of the second and third materials comprises a phase change material.

22. An article of bedding comprising:
first and second panels, inner surfaces of the panels defining a cavity; and
a fill material disposed in the cavity,
wherein at least one of the panels is made from a fabric three-layer circular knitted jacquard fabric comprising:
a first layer comprising a yarn made from a first material;
a second layer comprising a yarn made from a second material; and
a third layer comprising a yarn made from a third material, at least one of the materials comprising ultra-high weight molecular polyethylene,

wherein the second layer is positioned between the first layer and the third layer such that the second layer provides loft between the first layer and the third layer, and
wherein the article of bedding is selected from the group consisting of mattress toppers, mattresses, pillows, sheets, and blankets.

23. An article of bedding as recited in claim 22 , wherein at least one of the materials comprises a phase change material.

24. An article of bedding as recited in claim 22 , wherein at least one of the second and third materials comprises a phase change material.

Assignees

• Bedgear Llc

Inventors

• Alletto Jr Eugene

Classifications

• A47C31/105 Primary

  for mattresses · CPC title

• A47C27/002

  Mattress or cushion tickings or covers · CPC title

• A47G9/0238

  Bed linen · CPC title

• D10B2321/0211

  high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE] · CPC title

• A47C21/046

  without active means, e.g. with openings or heat conductors · CPC title