Pitch-based ultrafine carbon fibers, method for producing same, non-aqueous electrolyte secondary battery negative electrode using said pitch-based ultrafine carbon fibers, and non-aqueous electrolyte secondary battery having said non-aqueous electrolyte secondary battery negative electrode

Patent metadata

Field	Value
Publication number	US-11066759-B2
Application number	US-201615764407-A
Country	US
Kind code	B2
Filing date	Sep 28, 2016
Priority date	Sep 30, 2015
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

The present invention provides pitch-based ultrafine carbon fibers that have an average fiber diameter of at least 100 nm and less than 700 nm, and an average fiber length of 10 μm or more, wherein C—O bonds >C═O bonds in terms of the abundance ratio (molar ratio) of C—O bonds and C═O bonds derived from the O1s orbital as measured by X-ray photoelectron spectroscopy.

First claim

The invention claimed is:

1. A pitch-based ultrafine carbon fiber having an average fiber diameter of 100 nm or more and less than 700 nm, and an average fiber length of 10 μm or more,
wherein an abundance ratio (molar ratio) of C—O bonds and C═O bonds derived from an O1s orbital as measured by X-ray photoelectron spectroscopy is 1.1 or more and 3.0 or less.

2. The pitch-based ultrafine carbon fiber according to claim 1 , wherein the pitch-based ultrafine carbon fiber comprises adjacent graphite sheets, and a distance (d002) between the adjacent graphite sheets as measured by wide angle X-ray measurement is 0.335 to 0.340 nm.

3. The pitch-based ultrafine carbon fiber according to claim 2 , wherein a powder volume resistance in packing at a packing density of 0.8 g/cm 3 is 0.1 Ωcm or less.

4. The pitch-based ultrafine carbon fiber according to claim 1 , wherein a powder volume resistance in packing at a packing density of 0.8 g/cm 3 is 0.1Ωcm or less.

5. The pitch-based ultrafine carbon fiber according to claim 1 , wherein a CV value of the average fiber diameter is in a range of more than 10% and 50% or less.

6. A method for manufacturing the pitch-based ultrafine carbon fiber according to claim 1 , the method comprising subjecting the ultrafine carbon fiber to an air oxidation treatment.

7. The method for manufacturing the pitch-based ultrafine carbon fiber according to claim 6 , wherein the air oxidation treatment is a heat treatment performed in an air atmosphere at 600° C. or higher for 5 to 150 minutes.

8. The method for manufacturing the pitch-based ultrafine carbon fiber according to claim 6 , wherein the method comprises:
(1) a fiber formation step of preparing a resin composite fiber by molding a resin composition in a molten state to form a carbon precursor into a fiber, the resin composition including a thermoplastic resin, and 1 to 150 parts by mass of the carbon precursor based on 100 parts by mass of the thermoplastic resin;
(2) a stabilization step of stabilizing the resin composite fiber to prepare a resin composite stabilized fiber;
(3) a thermoplastic resin removing step of removing the thermoplastic resin from the resin composite stabilized fiber to separate only a stabilized fiber;
(4) a carbonization or graphitization step of preparing a carbon fiber by heating the stabilized fiber under an inert atmosphere to carbonize or graphitize the stabilized fiber; and
(5) a surface oxidation treatment step comprising the air oxidation treatment.

9. The method for manufacturing the pitch-based ultrafine carbon fiber according to claim 8 , wherein the thermoplastic resin is selected from polyolefins, polyacrylate-based polymers, polystyrene, polycarbonate, polyarylate, polyester, polyamide, polyester carbonate, polysulfone, polyimide, polyetherimide, polyketone, and polylactic acid.

10. The method for manufacturing the pitch-based ultrafine carbon fiber according to claim 9 , wherein the thermoplastic resin is selected from polyolefins.

11. The method for manufacturing the pitch-based ultrafine carbon fiber according to claim 10 , wherein the thermoplastic resin is polyethylene.

12. A negative electrode for a nonaqueous electrolyte secondary battery comprising the pitch-based ultrafine carbon fiber according to claim 1 .

13. A nonaqueous electrolyte secondary battery comprising the negative electrode for a nonaqueous electrolyte secondary battery according to claim 12 .

Assignees

• Teijin Ltd

Inventors

• Hirakawa Ryota
• Yachi Kazuki
• Kanematsu Asami

Classifications

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/13

  Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof · CPC title

• D06M11/34

  with oxygen, ozone or ozonides · CPC title

• D01F9/145 Primary

  from pitch or distillation residues · CPC title