Honeycomb structure

Patent metadata

Field	Value
Publication number	US-11066336-B2
Application number	US-201916289989-A
Country	US
Kind code	B2
Filing date	Mar 1, 2019
Priority date	Mar 27, 2018
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

A honeycomb structure includes honeycomb segments, bonding layers and a circumferential wall. The bonding layers include bottomed-hollow voids which extend toward an internal side in an axial direction from an end face of the honeycomb structure and which are formed at at least one of intersections, and a ratio of a depth of each void in the axial direction to a length of each honeycomb segment in the axial direction is 5% or more.

First claim

What is claimed is:

1. A honeycomb structure comprising:
a plurality of prismatic columnar honeycomb segments;
bonding layers that bond side faces of the plurality of honeycomb segments with respect to each other; and
a circumferential wall that is disposed to surround the plurality of honeycomb segments bonded with the bonding layers in a state where the plurality of honeycomb segments are arrayed in a grid pattern, wherein
each of the honeycomb segments includes porous partition walls disposed to surround a plurality of cells extending from an inflow end face to an outflow end face in an axial direction and a segmented outer wall disposed to surround the partition walls,
an end of each of the cells in each of the honeycomb segments is plugged by a plugging portion at any one of the inflow end face and the outflow end face,
the bonding layers include bottomed-hollow voids which extend toward an internal side in the axial direction from the inflow end face or the outflow end face and which are formed only at intersections that bond the honeycomb segments in the grid pattern, and
a ratio of a depth of each void in the axial direction to a length of each honeycomb segment in the axial direction is 5% or more.

2. The honeycomb structure according to claim 1 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

3. The honeycomb structure according to claim 1 , wherein a ratio of a size of an open end of each void to a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 10 to 140%.

4. The honeycomb structure according to claim 3 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

5. The honeycomb structure according to claim 1 , wherein the voids are formed at at least one of the intersections which are located at radially outermost circumference on the inflow end face or the outflow end face of the honeycomb structure.

6. The honeycomb structure according to claim 5 , wherein a ratio of a size of an open end of each void to a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 10 to 140%.

7. The honeycomb structure according to claim 5 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

8. The honeycomb structure according to claim 5 , wherein the voids are formed at all of the intersections on extended lines that linearly extend along the bonding layers from the intersections that are the closest to the centroid of the inflow end face or the outflow end face of the honeycomb structure.

9. The honeycomb structure according to claim 8 , wherein a ratio of a size of an open end of each void to a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 10 to 140%.

10. The honeycomb structure according to claim 8 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

11. The honeycomb structure according to claim 1 , wherein a remaining portion of each bonding layer at each intersection in which each void is formed, other than each void, has a length of 1.5 mm or more in the axial direction.

12. The honeycomb structure according to claim 11 , wherein a ratio of a size of an open end of each void to a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 10 to 140%.

13. The honeycomb structure according to claim 11 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

14. The honeycomb structure according to claim 11 , wherein the voids are formed at at least one of the intersections which are located at radially outermost circumference on the inflow end face or the outflow end face of the honeycomb structure.

15. The honeycomb structure according to claim 14 , wherein a ratio of a size of an open end of each void to a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 10 to 140%.

16. The honeycomb structure according to claim 14 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

17. The honeycomb structure according to claim 14 , wherein the voids are formed at all of the intersections on extended lines that linearly extend along the bonding layers from the intersections that are the closest to the centroid of the inflow end face or the outflow end face of the honeycomb structure.

18. The honeycomb structure according to claim 17 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

19. The honeycomb structure according to claim 17 , wherein a ratio of a size of an open end of each void to a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 10 to 140%.

20. The honeycomb structure according to claim 19 , wherein a width of each bonding layer on the inflow end face or the outflow end face of the honeycomb structure is 0.5 to 2.0 mm.

Assignees

• Ngk Insulators Ltd

Inventors

• Ishioka Tomohiro

Classifications

• F01N3/0222 Primary

  the structure being monolithic, e.g. honeycombs · CPC title

• B01D46/2466

  of the adhesive layers, i.e. joints between segments · CPC title

• B01D46/2482

  Thickness, height, width, length or diameter · CPC title

• B01D46/2478

  Structures comprising honeycomb segments · CPC title

• C04B35/62655

  Drying, e.g. freeze-drying, spray-drying, microwave or supercritical drying · CPC title