Method for producing a decorated wall or floor panel

Patent metadata

Field	Value
Publication number	US-11065911-B2
Application number	US-201716341492-A
Country	US
Kind code	B2
Filing date	Oct 26, 2017
Priority date	Oct 27, 2016
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

The disclosure relates to a method for producing a decorated wall panel or floor panel comprising the following method steps: a) providing a plate-shaped carrier; b) applying a decoration replicating a decorative pattern onto at least one partial region of the plate-shaped carrier; c) applying a covering layer onto the decoration, wherein the covering layer has a radiation-hardening compound; and d) hardening the covering layer. The covering layer is hardened by using a first radiator and a second radiator, wherein the first radiator emits radiation having a different wave length compared to the radiation of the second radiator, and wherein the first radiator and the second radiator are used in a common hardening step.

First claim

The invention claimed is:

1. A method for producing a decorated wall or floor panel, comprising the steps:
a) providing a plate-shaped carrier;
b) applying a decoration replicating a decorative template onto at least a part of the plate-shaped carrier;
c) applying a covering layer onto the decoration, wherein the covering layer comprises a radiation-curable compound;
wherein
the covering layer is cured by use of a first radiator and a second radiator, wherein the first radiator emits radiation having a different wavelength compared to the radiation of the second radiator, and wherein the first radiator and the second radiator, and wherein the first radiator and the second radiator are used in a common curing step, the first radiator emits radiation with radiation maxima in a wavelength range of greater than 400 nm to less than or equal to 445 nm and wherein the first radiator and the second radiator are aligned such that the radiation of the first radiator impinges an area of the covering layer and the radiator of the second radiator impinges the same area at the same time, wherein the ratios between the radiation intensity of the first radiator and the radiation intensity of the second radiator is greater than or equal to 0.75:1 to less than or equal to 1:0.75, wherein no further covering layer is applied after the step of curing the covering layer.

2. The method according to claim 1 , wherein the second radiator emits radiation with radiation maxima in a wavelength range of greater than or equal to 200 nm to less than or equal to 440 nm.

3. The method according to claim 1 , wherein the first radiator is a gallium radiator and the second radiator is a mercury radiator.

4. The method according to claim 1 , wherein the covering layer is treated in step d) first by a gallium radiator and then by a mercury radiator.

5. The method according to claim 1 , wherein a radiation-curable lacquer is applied as the covering layer.

6. The method according to claim 5 , wherein the radiation-curable lacquer is an acrylic lacquer.

7. The method according to claim 1 , wherein the covering layer is provided with abrasion-resistant particles.

8. The method according to claim 1 , wherein step c) is carried out at least partially by a digital printing process.

9. The method according to claim 1 , wherein step b) is carried out by a digital printing process.

10. The method according to claim 1 , wherein the carrier comprises a matrix material and a solid material distributed in the matrix material, wherein the solid material is formed by talcum in an amount of least 50 wt. %, based on the solid material, wherein the matrix material is present in an amount, based on the carrier material, from ≥30 wt. % to ≥70 wt. %, and wherein the solid material, based on the carrier material, is present in an amount from ≥30 wt. % to ≥70 wt. %, and wherein the carrier material and the solid material, based on the carrier material, are present together in an amount of ≥95 wt. %.

11. The method according to claim 10 , wherein the matrix material comprises polypropylene, wherein the polypropylene is a mixture of a homopolymer and a copolymer.

12. A method for producing a decorated wall or floor panel, comprising the steps:
a) providing a plate-shaped carrier;
b) applying a decoration replicating a decorative template onto at least a part of the plate-shaped carrier;
c) applying a covering layer onto the decoration, wherein the covering layer comprises a radiation-curable compound; and
d) curing the covering layer;
wherein
the covering layer is cured by use of a first radiator and a second radiator, wherein the first radiator emits radiation having a different wavelength compared to the radiation of the second radiator, and wherein the first radiator and the second radiator are used in a common curing step, the first radiator emits radiation with radiation maxima in a wavelength range of greater than 400 nm to less than or equal to 445 nm and wherein the first radiator and the second radiator are aligned such that the radiation of the first radiator and the radiation of the second radiator impinge at the same time at least partially on different positions of the covering layer, wherein the ratio between the radiation intensity of the first radiator and the radiation intensity of the second radiator is greater than or equal to 0.75:1 to less than or equal to 1:0.75, wherein no further covering layer is applied after the step of curing the covering layer.

Assignees

• Akzenta Paneele Profile Gmbh

Inventors

• Hannig Hans-Jürgen
• Hoff Egon

Classifications

• B32B38/00

  Ancillary operations in connection with laminating processes · CPC title

• B41M7/00

  After-treatment of prints, e.g. heating, irradiating, {setting of the ink, protection of the printed stock (pre-treatment or treatment during printing B41M5/0011; printers for treating or overcoating copy materials before, during or after printing B41J11/0015)} · CPC title

• B41M7/0081

  using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams · CPC title

• B44C3/025

  Superimposing layers to produce ornamental relief structures · CPC title

• B44C5/04 Primary

  Ornamental plaques, e.g. decorative panels, decorative veneers · CPC title