Medical fabric

Patent metadata

Field	Value
Publication number	US-11065098-B2
Application number	US-201616068910-A
Country	US
Kind code	B2
Filing date	Jan 18, 2016
Priority date	Jan 18, 2016
Publication date	Jul 20, 2021
Grant date	Jul 20, 2021

Abstract

Provided is a medical fabric that is thin, and has both high tear strength and low water permeability. The medical fabric is characterized in that multifilament yarns having a total fineness of 7-80 dtex are disposed in the warp and weft, the single yarn fineness of at least one of the multifilament yarns among the warp and weft is 0.5 dtex or less, the twist factor A of the weft is 50-2,000, the thickness is 10-90 μm, and the water permeability both before and after puncture by a needle is 300 cc/min/cm 2 or less.

First claim

The invention claimed is:

1. A medical fabric comprising multifilament yarns with a total fineness of 7 to 80 dtex as warp yarns and weft yarns, wherein a single filament fineness of at least one multifilament yarn among the warp yarns and the weft yarns is 0.5 dtex or less, a twist coefficient A of the weft yarns is 50 to 1000, a thickness of the medical fabric is 10 to 90 μm, a water permeability before and after needle puncture of the medical fabric is 300 cc/min/cm 2 or less, a twist coefficient of the warp yarns is 75 to 10000, and a warp/weft twist coefficient ratio B between the warp yarns and the weft yarns is 3.6 to 20.

2. The medical fabric according to claim 1 , wherein a degree of weft yarn overlap (WW) of the weft yarns is 1.0 to 1.5.

3. The medical fabric according to claim 1 , wherein a warp yarn crimp angle of the warp yarns is 20 degrees or smaller.

4. The medical fabric according to claim 1 , wherein intra-yarn single filament fineness ratios S for both the warp yarns and the weft yarns are 2 or less.

5. The medical fabric according to claim 1 , wherein a ratio of a diameter in the horizontal direction (Dh) to a diameter in the vertical direction (Dv) in the weft yarn cross section of the woven fabric is 1.5<Dh/Dv<10.

6. The medical fabric according to claim 1 , wherein a sum of a cover factor (CFw) of the warp yarns and a cover factor (CFf) of the weft yarns (CFw+CFf) is 1600 to 2400.

7. A tubular seamless fabric comprising a medical fabric according to claim 1 .

8. A stent graft comprising the tubular seamless fabric according to claim 7 .

9. A catheter in which a stent graft according to claim 8 is inserted.

10. A stent delivery device comprising a stent graft according to claim 8 as a component thereof.

11. The tubular seamless fabric according to claim 7 , wherein the tubular seamless fabric has a large diameter portion and a branched portion, wherein partial fabric texture at a boundary portion between the large diameter portion and the branched portion is constituted by a single texture and has a burst strength of 100 N or larger.

12. The tubular seamless fabric according to claim 11 , wherein a number of warps constituting the single texture is 2 to 32.

13. A method for producing a tubular seamless fabric according to claim 11 , comprising the step of performing weaving in a loom provided with a shuttle having the weft yarns wound on a bobbin.

14. A stent graft comprising a medical fabric according to claim 1 .

15. A catheter in which a stent graft according to claim 14 is inserted.

16. A stent delivery device comprising a stent graft according to claim 14 as a component thereof.

17. The medical fabric according to claim 1 , wherein the warp/weft twist coefficient ratio B between the warp yarns and the weft yarns is 4.6 to 20.

18. The medical fabric according to claim 1 , wherein the warp/weft twist coefficient ratio B between the warp yarns and the weft yarns is 5.2 to 20.

19. The medical fabric according to claim 1 , wherein the warp/weft twist coefficient ratio B between the warp yarns and the weft yarns is 6.7 to 20.

20. A tubular seamless fabric comprising
a medical fabric including multifilament yarns with a total fineness of 7 to 80 dtex as warp yarns and weft yarns,
wherein a single filament fineness of at least one multifilament yarn among the warp yarns and the weft yarns is 0.5 dtex or less,
wherein a twist coefficient A of the weft yarns is 50 to 2000,
wherein a thickness of the medical fabric is 10 to 90 μm,
wherein a water permeability before and after needle puncture of the medical fabric is 300 cc/min/cm 2 or less,
wherein the tubular seamless fabric has a large diameter portion and a branched portion,
wherein partial fabric texture at a boundary portion between the large diameter portion and the branched portion is constituted by a single texture and has a burst strength of 100 N or larger, and
wherein a number of warps constituting the single texture is 2 to 32.

Assignees

• Asahi Chemical Ind

Inventors

• Nakazawa Akihito
• Okuno Tokio

Classifications

• D03D1/00

  Woven fabrics designed to make specified articles · CPC title

• D01D5/088

  Cooling filaments, threads or the like, leaving the spinnerettes · CPC title

• A61F2250/0023

  differing in porosity · CPC title

• A61F2240/001

  Designing or manufacturing processes · CPC title

• A61F2002/065

  Y-shaped blood vessels · CPC title