Motor control apparatus equipped with boosting unit

Patent metadata

Field	Value
Publication number	US-11063505-B2
Application number	US-201916594076-A
Country	US
Kind code	B2
Filing date	Oct 7, 2019
Priority date	Nov 14, 2018
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

A motor control apparatus includes: a converter configured to convert AC voltage input from an AC power supply side into DC voltage, and then output the DC voltage to a DC side; an inverter configured to convert DC voltage input from the DC side into AC voltage for driving a motor, and then output the AC voltage; and a boosting unit configured to step up DC voltage input to the inverter from the DC side, according to a deviation between a speed command to the motor and speed information acquired from the motor.

First claim

The invention claimed is:

1. A motor control apparatus, comprising:
a converter configured to convert AC voltage input from an AC power supply side into DC voltage, and then output the DC voltage to a DC side;
an inverter configured to convert DC voltage input from the DC side into AC voltage for driving a motor, and then output the AC voltage; and
a boosting unit configured to step up DC voltage input to the inverter from the DC side, according to a deviation between a speed command to the motor and speed information acquired from the motor,
wherein the boosting unit includes
a speed deviation calculation unit configured to calculate the deviation between a speed command to the motor and speed information acquired from the motor,
a boosting start determination unit configured to determine whether or not the deviation calculated by the speed deviation calculation unit is more than a prescribed first threshold,
a boosting control unit configured to step up DC voltage input to the inverter from the DC side to DC voltage greater than that at a time before determined to be more than the first threshold by the boosting start determination unit, when the deviation calculated by the speed deviation calculation unit is more than the first threshold as a result of the determination by the boosting start determination unit, and
a boosting end determination unit configured to determine whether or not the deviation calculated by the speed deviation calculation unit is less than a prescribed second threshold smaller than the first threshold after the boosting start determination unit determines that the deviation is more than the first threshold, and

in response to the deviation calculated by the speed deviation calculation unit being less than the second threshold as a result of the determination by the boosting end determination unit, the boosting control unit is configured to step down DC voltage input to the inverter from the DC side to DC voltage at a time before the boosting start determination unit determines that the deviation is more than the first threshold.

2. The motor control apparatus according to claim 1 , further comprising a speed sensor configured to detect an actual speed of the motor as the speed information.

3. The motor control apparatus according to claim 1 , further comprising
an estimated speed calculation unit configured to calculate, based on a value of actual current flowing into the motor being an induction motor or a current command to the induction motor, and a primary frequency command to the induction motor, an estimated speed of the induction motor as the speed information.

4. The motor control apparatus according to claim 1 , further comprising:
a proximity switch configured to output a pulse signal according to rotation of the motor or a drive axis connected to the motor; and
an actual speed calculation unit configured to calculate, based on a pulse signal output from the proximity switch, an actual speed of the motor as the speed information.

5. The motor control apparatus according to claim 1 , wherein
the converter is a PWM converter configured to convert AC voltage input from an AC power supply side into desired intensity of DC voltage by a switching operation of an internal semiconductor switching element, and then outputs the DC voltage to a DC side, and
the boosting unit is configured to step up DC voltage output from the DC side of the PWM converter and then input to the inverter, by controlling a switching operation of the semiconductor switching element inside the PWM converter.

6. The motor control apparatus according to claim 1 , wherein
the boosting unit further includes a transformer provided between the AC power supply and the converter, and
the boosting unit is configured to step up AC voltage input to the converter by controlling a voltage transformation ratio of the transformer to boost DC voltage output from the DC side of the converter and then input to the inverter.

7. The motor control apparatus according to claim 1 , wherein
the boosting unit further includes a DC-DC converter provided between the converter and the inverter, and
the boosting unit is configured to step up DC voltage output from the DC side of the converter by controlling the DC-DC converter to boost DC voltage input to the inverter.

8. The motor control apparatus according to claim 1 , wherein
the boosting unit is configured to step up DC voltage input to the inverter from the DC side, according to a deviation between a speed command to the motor and speed information acquired from the motor, when the speed command to the motor is neither an acceleration command nor a deceleration command.

9. The motor control apparatus according to claim 6 , wherein
the boosting control unit is configured to provide a boosting ratio for a boosting operation to the transformer to change a voltage transformation ratio of the transformer according to the boosting ratio.

Assignees

• Fanuc Corp

Inventors

• Hashimoto Shoutarou

Classifications

• H02K47/02 Primary

  AC/DC converters or vice versa · CPC title

• H02P27/04 Primary

  using variable-frequency supply voltage, e.g. inverter or converter supply voltage · CPC title

• H02P2201/09

  Boost converter, i.e. DC-DC step up converter increasing the voltage between the supply and the inverter driving the motor · CPC title

• H02P21/18

  Estimation of position or speed · CPC title

• H02P6/08

  Arrangements for controlling the speed or torque of a single motor (H02P6/10, H02P6/28 take precedence) · CPC title