Vehicle transformer

Patent metadata

Field	Value
Publication number	US-11062835-B2
Application number	US-201715481549-A
Country	US
Kind code	B2
Filing date	Apr 7, 2017
Priority date	Oct 7, 2014
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

A vehicle transformer has a transformer core with two opposed yokes and at least two limbs extending in between them along a parallel limb axis, wherein a support structure is provided at each of the yokes for carrying the vehicle transformer with horizontal oriented limb axis, wherein a hollow cylindrical coil with at least one respective electrical winding is arranged around at least one of the limbs. The coil may be rigidly connected with the limb so that the flexural resistance of the rigid combination of both is improved therewith compared to a combination of both without rigid connection.

First claim

The invention claimed is:

1. A vehicle transformer, comprising:
a transformer core including a first yoke and a second yoke, the yokes being opposed, and a first limb and a second limb, the limbs extending in between the yokes along a parallel limb axis,
wherein a support structure is provided at each of the yokes, configured to carry the vehicle transformer with horizontal oriented limb axis,
wherein a hollow cylindrical coil with at least one respective electrical winding is arranged around each of the limbs,
wherein the hollow cylindrical coil is rigidly connected with the limb so that a flexural resistance of a rigid combination of both is improved therewith compared to a combination of both without rigid connection, and
wherein the support structure includes a beam structure from an approximately wave-shaped strip of metal at each yoke.

2. The transformer of claim 1 , further comprising:
a fiber composite material arranged on a surface of the first and/or second limb in order to increase its mechanical strength.

3. The transformer of claim 1 , wherein the first and/or second limb and the hollow cylindrical coil are rigidly connected at least in part using glue.

4. The transformer of claim 1 , further comprising battens, provided in a radial space in between at least one of the limbs and the hollow cylindrical coil, so as to form hollow cylindrical arranged axial channels.

5. The transformer of claim 4 , wherein the battens are axially oriented.

6. The transformer of claim 1 , wherein the hollow cylindrical coil extends along approximately an entire axial length of the limb.

7. A vehicle transformer, comprising:
a transformer core including a first yoke and a second yoke, the yokes being opposed, and a first limb and a second limb, the limbs extending in between the yokes along a parallel limb axis,
wherein a support structure is provided at each of the yokes, configured to carry the vehicle transformer with horizontal oriented limb axis,
wherein a hollow cylindrical coil with at least one respective electrical winding is arranged around each of the limbs,
wherein the hollow cylindrical coil is rigidly connected with the limb so that a flexural resistance of a rigid combination of both is improved therewith compared to a combination of both without rigid connection, and,
wherein the support structure includes a beam structure from an approximately wave-shaped strip of metal at each yoke,
wherein peaks and lows of the beam structure extend along parallel lines.

8. The transformer of claim 7 , wherein the hollow cylindrical coil includes a fiber composite material.

9. The transformer of claim 8 , wherein the hollow cylindrical coil includes two or more layers of a wound fiber composite material in different radial distances along approximately a whole axial extension of the hollow cylindrical coil so as to have a mechanical strength of a monolithic block.

10. The transformer of claim 7 , wherein the beam structure is arranged under each of the yokes of the transformer core with a horizontally oriented limb axis and connected thereto using at least two screw or bolt connections for each yoke extending through the peaks of the beam structure and through an entire thickness of the yokes.

11. The transformer of claim 10 , further comprising:
a C-profile shaped beam arranged under the beam structure and connected thereto using at least two screw or bolt connections through the lows of the beam structure.

12. The transformer of claim 7 , wherein the beam structure is configured such that it withstands horizontal impacts from its side.

13. The transformer of claim 7 , configured to be mounted in an underfloor area of a railway-vehicle.

14. A casing, comprising:
the transformer of claim 7 , arranged in the casing; and
a blower configured to cool the transformer and/or the casing.

15. The transformer of claim 7 , wherein a cross section of the yokes respectively limbs is approximately rectangular.

16. A railway-vehicle, comprising:
the transformer of claim 7 , mounted in an underfloor area of the railway-vehicle.

17. The transformer of claim 7 , further comprising:
a fiber composite material arranged on a surface of the first and/or second limb in order to increase its mechanical strength.

18. The transformer of claim 7 , wherein the first and/or second limb and the hollow cylindrical coil are rigidly connected at least in part using glue.

19. The transformer of claim 7 , further comprising battens, provided in a radial space in between at least one of the limbs and the hollow cylindrical coil, so as to form hollow cylindrical arranged axial channels.

20. The transformer of claim 7 , wherein the hollow cylindrical coil extends along approximately an entire axial length of the limb.

Assignees

• Abb Power Grids Switzerland Ag

Inventors

• Weber Benjamin
• Zillmann Karl-Heinz
• Moenig Wolfgang

Classifications

• H01F27/266 Primary

  Fastening or mounting the core on casing or support (on coil H01F27/30) · CPC title

• B61C3/00

  Electric locomotives or railcars (characterised by power transmission B61C9/00; electrical features B60L; H02) · CPC title

• B60L15/007 Primary

  Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles · CPC title

• H01F27/306

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• B60L2200/26

  Rail vehicles · CPC title