High power laser flow assurance systems, tools and methods

Patent metadata

Field	Value
Publication number	US-11060378-B2
Application number	US-202016807016-A
Country	US
Kind code	B2
Filing date	Mar 2, 2020
Priority date	Aug 20, 2008
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

A high power laser system for providing laser beams in various laser beam patterns along a laser beam path that is positioned to provide for the in situ laser processing of materials in tubulars, such as pipes in a hydrocarbon producing well. Laser treating for providing flow assurance by direct and indirect laser processing of materials interfering with flow.

First claim

What is claimed:

1. A method for stimulation a hydrocarbon well using a high power laser system for performing laser operation on a material in a borehole in the earth, the method comprising:
a. providing a laser beam having at least about 20 kW of power;
b. launching the laser beam into a long distance high power transmission cable that extends from a surface of the earth to a depth within a borehole; thereby transmitting the laser beam within a borehole hole to a laser tool that is in the borehole and in optical communication with the high power transmission cable; and,
c. wherein the laser tool comprises an outer structure capable of withstanding down hole conditions and having a high power laser optic assembly to provide an predetermined laser beam pattern to the interior of a surface of the borehole; the optic assembly comprising a collimator to provide a collimated circular laser beam, which follows ray trace lines to enter an axicon, wherein the laser beam travels through the axicon and whereby the laser beam exits the axicon in a beam pattern that initially is characterized as a Bessel pattern and then expands and becomes an annular ring pattern on the inner borehole surface; whereby the laser beam removes a material on the inner borehole surface.

2. A method of performing a laser operation in a borehole, using a high power laser system for performing in situ high power laser processing of a material in a borehole in the earth, the method comprising:
a. positioning in the borehole a laser capability of providing a laser beam having at least about 20 kW of power;
b. positioning in the borehole a long distance high power transmission cable for transmitting the high power laser;
c. positioning in the borehole a high power in situ processing laser tool optically associated with the transmission cable and the laser;
d. positioning in the borehole the laser tool positioned in the borehole adjacent an area of likely flow impediment; and,
e. wherein the high power laser tool comprising: (i) a high power laser optic to provide the laser beam in a laser beam pattern and along a laser beam path; (ii) a laser flow passage, contained within the high power laser tool, the flow passage configured to operationally influence a flowing hydrocarbons in the borehole;
f. propagating the laser beam along the laser beam path, whereby the laser beam path, at least in part, travels through the laser flow passage, wherein flowing hydrocarbons are capable of being processed by the laser beam delivered along the laser beam path in the laser beam pattern, whereby the hydrocarbons are process within the laser flow passage.

3. The method of claim 2 , wherein the laser tool is located at least about 1,000 feet from a surface of the borehole.

4. The method of claim 2 , wherein the laser tool is located at least about 2,000 feet from a surface of the borehole.

5. The method of claim 2 , wherein the laser tool is located at least about 3,000 feet from a surface of the borehole.

6. The method of claim 2 , wherein the laser tool is located at least about 1,000 feet from a surface of the borehole and the system comprises a second high power laser tool comprising a high power laser optic to provide the laser beam in a laser beam pattern and along a laser beam path, a laser flow passage, the flow passage configured to, at least in part, operationally influence the flowing hydrocarbons in the borehole.

7. The method of claim 2 , wherein hydrocarbons are flowing in the borehole and the flowing hydrocarbon has at least about 0.4 wt % asphaltene.

8. The method of claim 2 , wherein hydrocarbons are flowing in the borehole and the flowing hydrocarbon has at least about 4 wt % asphaltene.

9. The method of claim 2 , wherein the system is capable of increasing the S-value of the flowing hydrocarbon by at about 0.05.

10. The method of claim 2 , wherein the system is capable of increasing the S-value of the flowing hydrocarbon by at about 1.

11. A method of performing a laser operation in a borehole in the earth, using a high power laser system for performing in situ high power laser processing of a material in a borehole in the earth, the method comprising:
a. positioning in the borehole a long distance high power transmission cable for transmitting the high power laser;
b. positioning in the borehole a high power in situ processing laser tool optically associated with the transmission cable and positioned in the borehole; and,
c. positioning in the borehole the high power laser tool comprising a high power laser optic assembly to provide the laser beam in a laser beam pattern and along a laser beam path, the laser beam path intersecting a borehole sidewall; the optic assembly comprising a collimator to provide a collimated circular laser beam, which follows ray trace lines to enter an axicon, wherein the laser beam travels through the axicon and whereby the laser beam exits the axicon in a beam pattern that initially is characterized as a Bessel pattern and then expands and becomes an annular ring pattern on the borehole sidewall;
d. generating a laser beam along the laser beam path, wherein the laser beam path, at least in part, travels through a flow impediment material, whereby the flow impediment material is removed without damaging the sidewall of the borehole.

12. The method of claim 11 , wherein the flow impediment material comprises at least about a 10% blockage of a passage in the borehole.

13. The method of claim 11 , wherein the flow impediment material comprises at least about a 20% blockage of a passage in the borehole.

14. The method of claim 11 , wherein the flow impediment material comprises at least about a 50% blockage of a passage in the borehole.

15. The method of claim 11 , wherein the flow impediment material comprises at least about a 90% blockage of a passage in the borehole.

16. The method of claim 11 , wherein the flow impediment material comprises at least about a 10% blockage of a passage in the borehole and the flow impediment material comprises a material selected from the group consisting of a precipitate, a solid, a paraffins, a wax, an asphaltene, a gas hydrate, a scale, Barium Sulfate, and calcium carbonate.

17. The method of claim 11 , wherein the flow impediment material comprises at least about a 20% blockage of a passage in the borehole and the flow impediment material comprises a material selected from the group consisting of a precipitate, a solid, a paraffins, a wax, an asphaltene, a gas hydrate, a scale, Barium Sulfate, and calcium carbonate.

18. The method of claim 11 , wherein the flow impediment material comprises at least about a 50% blockage of a passage in the borehole and the flow impediment material comprises a material selected from the group consisting of a precipitate, a solid, a paraffins, a wax, an asphaltene, a gas hydrate, a scale, Barium Sulfate, and calcium carbonate.

Assignees

• Foro Energy Inc

Inventors

• De Witt Ronald A
• Nehlsen James P
• Moxley Joel F
• Zediker Mark S
• Rinzler Charles C
• Faircloth Brian O
• Grubb Daryl L
• Deutch Paul D

Classifications

• B08B7/0042

  by laser · CPC title

• B23K26/064

  by means of optical elements, e.g. lenses, mirrors or prisms · CPC title

• B23K26/146

  the fluid stream containing a liquid · CPC title

• B23K26/0652

  comprising prisms · CPC title

• B08B9/043

  moved by externally powered mechanical linkage, e.g. pushed or drawn through the pipes · CPC title