Honeycomb structure

Patent metadata

Field	Value
Publication number	US-11059754-B2
Application number	US-201916285807-A
Country	US
Kind code	B2
Filing date	Feb 26, 2019
Priority date	Mar 19, 2018
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

A honeycomb structure includes plugged honeycomb segments, bonding layers and a circumferential wall. The bonding layers includes bottomed-hollow unbonded portions, which extend toward an internal side in an axial direction from an end face of the honeycomb structure, in portions of circumferential bonding layers bonding the honeycomb segments on an outermost circumference. The unbonded portions exist on respective extended lines extending from an intersection of the bonding layers which is closest to a centroid of the end face. An opening length of the unbonded portion is 1 to 10 mm, a ratio of an opening depth of the unbonded portion to a length of the honeycomb segment is 10 to 45%, and a ratio of a distance from the circumferential wall to a point at which an open end of the unbonded portion ends to a length of the circumferential bonding layer is 5 to 100%.

First claim

What is claimed is:

1. A honeycomb structure comprising:
a plurality of prismatic columnar honeycomb segments;
bonding layers that bond side faces of the plurality of honeycomb segments with respect to each other; and
a circumferential wall that is disposed to surround an outer circumference of a honeycomb segment bonded body obtained by bonding the honeycomb segments with the bonding layers in a state where the honeycomb segments are arrayed in a grid pattern, wherein
each of the honeycomb segments includes porous partition walls disposed to surround a plurality of cells extending from an inflow end face to an outflow end face in an axial direction and a segmented outer wall disposed to surround the partition walls,
an end of each of the cells in each of the honeycomb segments is plugged by a plugging portion at any one of the inflow end face and the outflow end face,
the bonding layers includes bottomed-hollow unbonded portions, which extend toward an internal side in the axial direction from the inflow end face or the outflow end face, in portions of circumferential bonding layers for bonding the honeycomb segments arranged on an outermost circumference of the honeycomb segment bonded body,
the unbonded portions exist, in the inflow end face or the outflow end face, on respective extended lines extending, in directions in which the bonding layers extend, from an intersection of the bonding layers existing at a position closest to a centroid of the corresponding inflow end face or the corresponding outflow end face of the honeycomb segment bonded body,
an opening length of each of the unbonded portions in the directions in which the bonding layers extend is 1 to 10 mm in the inflow end face or the outflow end face,
a ratio of an opening depth of each of the unbonded portions in the axial direction to a length of each of the honeycomb segments in the axial direction is 10 to 45%, and
a ratio of a distance from the circumferential wall to a point at which an open end of each of the unbonded portions ends with respect to a length of each of the circumferential bonding layers in the directions in which the bonding layers extend is 5 to 100% in the inflow end face or the outflow end face.

2. The honeycomb structure according to claim 1 , wherein the unbonded portions further exist, in the inflow end face or the outflow end face, on extended lines extending, in the directions in which the bonding layers extend, from intersections of the bonding layers existing at a second closest position to the centroid of the corresponding inflow end face or the corresponding outflow end face of the honeycomb segment bonded body.

3. The honeycomb structure according to claim 1 , wherein the unbonded portions exist in both of the inflow end face and the outflow end face of the honeycomb segment bonded body.

4. The honeycomb structure according to claim 2 , wherein the unbonded portions exist in both of the inflow end face and the outflow end face of the honeycomb segment bonded body.

5. The honeycomb structure according to claim 1 , wherein a width of each of the bonding layers in the inflow end face or the outflow end face of the honeycomb segment bonded body is 0.3 to 3.0 mm.

6. The honeycomb structure according to claim 2 , wherein a width of each of the bonding layers in the inflow end face or the outflow end face of the honeycomb segment bonded body is 0.3 to 3.0 mm.

7. The honeycomb structure according to claim 3 , wherein a width of each of the bonding layers in the inflow end face or the outflow end face of the honeycomb segment bonded body is 0.3 to 3.0 mm.

8. The honeycomb structure according to claim 4 , wherein a width of each of the bonding layers in the inflow end face or the outflow end face of the honeycomb segment bonded body is 0.3 to 3.0 mm.

9. The honeycomb structure according to claim 1 , wherein the unbonded portions are formed at positions that are away from an intersection at which the circumferential bonding layers having the unbonded portions intersect with the circumferential wall, such that the unbonded portions are not in contact with the circumferential wall.

Assignees

• Ngk Insulators Ltd

Inventors

• Yuki Kazuya

Classifications

• B01J35/57

  Honeycombs · CPC title

• B01D46/2466 Primary

  of the adhesive layers, i.e. joints between segments · CPC title

• B01D46/2482

  Thickness, height, width, length or diameter · CPC title

• B01D46/2478

  Structures comprising honeycomb segments · CPC title

• C04B38/0019 Primary

  characterised by the material used for joining separate subunits · CPC title