HVAC door actuation system

Patent metadata

Field	Value
Publication number	US-11059347-B2
Application number	US-201816192264-A
Country	US
Kind code	B2
Filing date	Nov 15, 2018
Priority date	Nov 15, 2018
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

A heating, ventilation, and air conditioning (HVAC) system including a plurality of airflow control doors. A plurality of door gears are in cooperation with the plurality of airflow control doors such that rotation of each one of the plurality of door gears actuates a different one of the plurality of airflow control doors to control airflow through the HVAC system. A selector gear is moveable to individually rotate each one of the plurality of door gears to selectively actuate different ones of the plurality of airflow control doors. A power gear rotates the selector gear.

First claim

What is claimed is:

1. A heating, ventilation, and air conditioning (HVAC) system comprising:
a plurality of airflow control doors;
a plurality of door gears in cooperation with the plurality of airflow control doors such that rotation of each one of the plurality of door gears actuates a different one of the plurality of airflow control doors to control airflow through the HVAC system; and
a selector gear adjustable to create a connection between a power gear and each one of the plurality of door gears, directly or indirectly, to selectively actuate different ones of the plurality of airflow control doors;
wherein the plurality of airflow control doors includes a first plurality of airflow control doors that control airflow through first airflow zones, a second plurality of airflow control doors that control airflow through second airflow zones, a third plurality of airflow control doors that control airflow through third airflow zones, and a fourth plurality of airflow control doors that control airflow through fourth airflow zones; and
wherein the selector gear is movable 360° around the power gear, in a planetary arrangement.

2. The HVAC system of claim 1 , wherein the plurality of airflow control doors includes a plurality of temperature control doors and a plurality of airflow volume control doors.

3. The HVAC system of claim 2 , wherein one of the plurality of temperature control doors regulates temperature of defrost airflow and one of the plurality of airflow volume control doors regulates volume of defrost airflow.

4. The HVAC system of claim 1 , further comprising a selector plate:
wherein the selector gear is mounted to the selector plate, the selector plate is movable to move the selector gear to different ones of the plurality of door gears in a planetary arrangement.

5. The HVAC system of claim 4 , further comprising a selector servo that rotates the selector plate, or drives the selector gear to move the selector plate along the path.

6. The HVAC system of claim 4 , wherein the selector plate includes an upper selector plate and a lower selector plate, the selector gear is mounted between the upper selector plate and the lower selector plate, in a planetary arrangement.

7. The HVAC system of claim 4 , wherein:
the selector plate includes an annular flange defining openings therethrough; and
each one of the plurality of door gears includes a locking feature extending towards the annular flange;
wherein the locking feature of the one of the plurality of door gears that the selector gear is engaged with aligns with the openings defined by the annular flange to permit rotation of the one of the plurality of door gears that the selector gear is engaged with; and
wherein the flange extends between the locking feature of the plurality of gears that the selector gear is not engaged with to prevent rotation of the plurality of gears that the selector gear is not engaged with.

8. The HVAC system of claim 7 , wherein each one of the plurality of door gears includes a base extending along an axis of rotation of the door gear and including the locking feature.

9. The HVAC system of claim 1 , further comprising a power servo that rotates the power gear.

10. The HVAC system of claim 1 , wherein the HVAC system includes a plurality of concentric door shafts, each one of the concentric door shafts includes one of the plurality of airflow control doors.

11. The HVAC system of claim 1 , wherein the plurality of door gears surround the selector gear and the power gear, in a planetary arrangement.

12. The HVAC system of claim 1 , further comprising a case, the case including an evaporator, a heater core, the plurality of airflow control doors, the plurality of door gears, the selector gear, and the power gear.

Assignees

• Denso Int America Inc

Inventors

• Moore Preston

Classifications

• B60H1/00671 Primary

  Damper doors moved by rotation; Grilles · CPC title

• B60H1/00064

  for sending air streams of different temperatures into the passenger compartment · CPC title

• B60H1/3421

  using only pivoting shutters · CPC title

• B60H1/00028

  Constructional lay-out of the devices in the vehicle · CPC title

• B60H1/242

  located in the front area · CPC title