Honeycomb structure forming die and method of manufacturing honeycomb structure forming die

Patent metadata

Field	Value
Publication number	US-11059200-B2
Application number	US-201916544430-A
Country	US
Kind code	B2
Filing date	Aug 19, 2019
Priority date	Feb 24, 2017
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

A die includes a die body, a material supply portion, and a slit portion. The material supply portion includes a material supply surface, and a material supply hole that extends in an extrusion direction from the material supply hole. The slit portion includes an extrusion surface that faces the material supply surface across the material supply hole, and a slit that has a grid shape, opens on the extrusion surface, and communicates with the material supply hole. The slit has a grid point. The material supply hole is provided at a position corresponding to the grid point and coaxially with the grid point. An end of the material supply hole in the extrusion direction includes a throttle hole whose diameter decreases toward the grid point, and a guide hole that extends outward from the throttle hole and guides a material to the slit including the grid point.

First claim

What is claimed is:

1. A honeycomb structure forming die used for extrusion molding of a honeycomb structure that has a plurality of cells partitioned by cell walls, the honeycomb structure forming die comprising:
a die body;
a material supply portion including
a material supply surface that forms one surface of the die body, and
a material supply hole that extends in an extrusion direction from the material supply surface; and

a slit portion including
an extrusion surface that faces the material supply surface across the material supply hole, and
a slit that has a grid shape, opens on the extrusion surface, and communicates with the material supply hole inside the die body, wherein

the slit has a grid point,
the material supply hole is provided at a position corresponding to the grid point and coaxially with the grid point,
an end of the material supply hole in the extrusion direction includes
a throttle hole whose diameter decreases toward the grid point, and
a guide hole that extends outward from the throttle hole and guides a material to the slit including the grid point,

the slit includes a slit groove that extends from the grid point,
the guide hole is defined between a pair of surfaces that face each other across the slit groove, and
each surface of the pair of surfaces has a shape whose width increases in the extrusion direction.

2. The honeycomb structure forming die according to claim 1 , wherein
the guide hole includes
a first opening that opens on an inner circumferential surface of the throttle hole and extends along the inner circumferential surface, and
a second opening that opens to the slit.

3. The honeycomb structure forming die according to claim 1 , wherein
the material supply hole includes a supply taper hole that is located at an end adjacent to the material supply surface, and
the supply taper hole has a tapered cross section whose diameter increases toward the material supply surface.

4. The honeycomb structure forming die according to claim 1 , wherein
inner surfaces of the material supply hole, the throttle hole, and the guide hole have a smooth curved surface or flat surface, the inner surfaces being smoothly connected to each other.

5. The honeycomb structure forming die according to claim 1 , wherein
the slit has a polygonal grid shape,
the slit includes
a plurality of grid points, and
a plurality of slit grooves each of which extends between two adjoining grid points of the plurality of grid points, and

the material supply guide hole is provided for each of the plurality of slit grooves.

6. A method of manufacturing the honeycomb structure forming die according to claim 1 , the material supply hole and the slit being formed in the honeycomb structure forming die, the method comprising:
laying metal powder on a pedestal; and
applying a laser beam to the metal powder to melt and solidify the metal powder in an area other than portions corresponding to the material supply hole and the slit.

Assignees

• Denso Corp

Inventors

• Nagai Nobuhiko
• Tamai Koji

Classifications

• B22F10/50

  Treatment of workpieces or articles during build-up, e.g. treatments applied to fused layers during build-up · CPC title

• B22F10/28

  Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM] · CPC title

• Y02P10/25

  Process efficiency · CPC title

• B22F5/10

  of articles with cavities or holes, not otherwise provided for in the preceding subgroups · CPC title

• B33Y80/00

  Products made by additive manufacturing · CPC title