Super absorbent resin

Patent metadata

Field	Value
Publication number	US-11059025-B2
Application number	US-201615558429-A
Country	US
Kind code	B2
Filing date	Jun 1, 2016
Priority date	Jun 1, 2015
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

The present invention relates to a super absorbent resin, and the super absorbent resin can exhibit a fast absorption rate and high gel strength even in a partially swollen state through the size optimization of partially swollen gel particles. Therefore, the use of the super absorbent resin can effectively prevent a rewetting phenomenon.

First claim

The invention claimed is:

1. A superabsorbent polymer having an average particle size of 300 μm to 600 μm, wherein the superabsorbent polymer is configured to become a gel having an average particle size of 600 μm to 1000 μm, when 1 g of the superabsorbent polymer is swelled in 20 g of 0.9% by weight of a sodium chloride aqueous solution for 10 minutes,
wherein the superabsorbent polymer is prepared by:
performing crosslinking polymerization of a monomer mixture in the presence of an internal crosslinking agent to form a water-containing gel polymer, the monomer mixture including water-soluble ethylene-based unsaturated monomers having acidic groups which are at least partially neutralized, a foaming agent, a foam promoter, and a surfactant;
drying, pulverizing, and size-sorting the water-containing gel polymer to form a base polymer powder; and
additionally crosslinking the surface of the base polymer powder in the presence of a surface crosslinking agent to form a surface-crosslinked layer,
wherein the foaming agent is included in an amount of about 0.05% by weight to about 5.0% by weight with respect to a total weight of the monomer mixture, the foam promoter is included in an amount of about 0.01% by weight to about 3% by weight with respect to the total weight of the monomer mixture, and the surfactant is included in an amount of about 0.001% by weight to about 1% by weight with respect to the total weight of the monomer mixture, and
wherein the foam promoter is an inorganic acid aluminum salt and/or an organic acid aluminum salt.

2. The superabsorbent polymer of claim 1 , wherein a particle having a particle size of 300 μm to 600 μm is 45% by weight to 85% by weight.

3. The superabsorbent polymer of claim 1 , wherein a particle having a particle size of more than 0 μm and 300 μm or less is 15% by weight to 25% by weight.

4. The superabsorbent polymer of claim 1 , wherein a fraction of a gel having a particle size of more than 0 μm and 600 μm or less is 5% by weight to 30% by weight.

5. The superabsorbent polymer of claim 1 , wherein centrifuge retention capacity in a physiological saline solution is 28 g/g to 35 g/g, absorbency under load of 0.9 psi in the physiological saline solution is 14 g/g to 22 g/g, free swell gel bed permeability in the physiological saline solution is 40 darcy to 100 darcy, and a vortex time is 20 seconds to 60 seconds.

6. A preparation method for preparing the superabsorbent polymer of claim 1 , comprising:
performing crosslinking polymerization of a monomer mixture in the presence of an internal crosslinking agent to form a water-containing gel polymer, the monomer mixture including water-soluble ethylene-based unsaturated monomers having acidic groups which are at least partially neutralized, a foaming agent, a foam promoter, and a surfactant;
drying, pulverizing, and size-sorting the water-containing gel polymer to form a base polymer powder; and
additionally crosslinking the surface of the base polymer powder in the presence of a surface crosslinking agent to form a surface-crosslinked layer,
wherein the foaming agent is included in an amount of about 0.05% by weight to about 5.0% by weight with respect to a total weight of the monomer mixture, the foam promoter is included in an amount of about 0.01% by weight to about 3% by weight with respect to the total weight of the monomer mixture, and the surfactant is included in an amount of about 0.001% by weight to about 1% by weight with respect to the total weight of the monomer mixture, and
wherein the foam promoter is an inorganic acid aluminum salt and/or an organic acid aluminum salt.

7. The preparation method of claim 6 , wherein one or more selected from the group consisting of magnesium carbonate, calcium carbonate, sodium bicarbonate, sodium carbonate, potassium bicarbonate, and potassium carbonate are used as the foaming agent.

8. The preparation method of claim 6 , wherein polysiloxane with polyether side chains is used as the surfactant.

Assignees

• Lg Chemical Ltd

Inventors

• Lee Sang Gi
• Nam Hye Mi
• Hwang Min Ho
• Lee Soo Jin
• Jang Tae Hwan

Classifications

• C08J9/224

  Surface treatment · CPC title

• C08F6/008

  Treatment of solid polymer wetted by water or organic solvents, e.g. coagulum, filter cakes · CPC title

• C08J9/20

  by suspension polymerisation in the presence of the blowing agent · CPC title

• C08J2205/022

  Hydrogel, i.e. a gel containing an aqueous composition · CPC title

• C08J9/0066

  Use of inorganic compounding ingredients · CPC title