Porous hollow fiber membrane

Patent metadata

Field	Value
Publication number	US-11058996-B2
Application number	US-201716079837-A
Country	US
Kind code	B2
Filing date	Feb 24, 2017
Priority date	Feb 25, 2016
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

An object of the present invention is to provide a porous hollow-fiber membrane satisfying both high strength and high pure-water permeation performance and at the same time, having high bending resistance. The present invention relates to a porous hollow-fiber membrane including a fluororesin-based polymer, in which the porous hollow-fiber membrane has a columnar texture oriented in a longitudinal direction of the porous hollow-fiber membrane and when a photograph of a cross-section parallel to the longitudinal direction of the porous hollow-fiber membrane is binarized into a structure portion and a void portion, the following 1) and 2) are satisfied: 1) a proportion of an area of the void portion is from 20 to 50%, and 2) a value obtained by dividing a total of peripheral lengths of the void portions by a total of areas of the void portions is 2.0 μm −1 or less.

First claim

The invention claimed is:

1. A porous hollow-fiber membrane comprising a fluororesin-based polymer,
wherein the porous hollow-fiber membrane has a columnar texture oriented in a longitudinal direction of the porous hollow-fiber membrane,
wherein the columnar texture accounts for 70% or more of the porous hollow-fiber membrane,

wherein when a photograph of a cross-section parallel to the longitudinal direction of the porous hollow-fiber membrane is binarized into a structure portion and a void portion, the following 1) and 2) are satisfied:
1) a proportion of an area of the void portion is from 20 to 50%, and
2) a value obtained by dividing a total of peripheral lengths of the void portions by a total of areas of the void portions is 2.0 μm −1 or less, and
wherein a coefficient of variation obtained by dividing a standard deviation of a short-side length of the columnar texture by an average value of the short-side length of the columnar texture is 0.2 or less.

2. The porous hollow-fiber membrane according to claim 1 , wherein the columnar texture has the short-side length of from 0.5 μm to 3.0 μm.

3. The porous hollow-fiber membrane according to claim 1 , wherein an aspect ratio of the columnar texture is from 3 to 50.

4. The porous hollow-fiber membrane according to claim 1 , having a breaking strength at 25° C. of 25 MPa or more.

5. The porous hollow-fiber membrane according to claim 1 , wherein when a photograph of a cross-section parallel to the longitudinal direction of the porous hollow-fiber membrane is binarized into the structure portion and the void portion, the value obtained by dividing the total of the peripheral lengths of the void portions by the total of the areas of the void portions is 1.2 μm −1 or more.

6. The porous hollow-fiber membrane according to claim 1 , wherein the columnar texture accounts for 78% or more of the porous hollow-fiber membrane.

7. The porous hollow-fiber membrane according to claim 1 , wherein the columnar texture has the short-side length of from 1.0 μm to 2.5 μm.

8. The porous hollow-fiber membrane according to claim 1 , wherein the coefficient of variation obtained by dividing the standard deviation of the short-side length of the columnar texture by the average value of the short-side length of the columnar texture is 0.15 or less.

9. The porous hollow-fiber membrane according to claim 1 , wherein when the photograph of a cross-section parallel to the longitudinal direction of the porous hollow-fiber membrane is binarized into the structure portion and the void portion, the proportion of an area of the void portion is from 25 to 45%.

10. The porous hollow-fiber membrane according to claim 1 , wherein the fluororesin-based polymer is a resin containing at least one selected from the group consisting of a vinylidene fluoride homopolymer and a vinylidene fluoride copolymer, and
wherein the vinylidene fluoride copolymer includes a copolymer of vinylidene fluoride with one or more kinds of monomers selected from vinyl fluoride, tetrafluoroethylene, hexafluoropropylene and trifluorochloroethylene.

11. The porous hollow-fiber membrane according to claim 1 , wherein the fluororesin-based polymer has a weight average molecular weight of from 150,000 to 600,000.

12. The porous hollow-fiber membrane according to claim 1 , wherein the columnar texture accounts for 70% or more of the porous hollow-fiber membrane.

13. The porous hollow-fiber membrane according to claim 1 , wherein the columnar texture has the short-side length of from 1.0 um to 2.5 um.

14. The porous hollow-fiber membrane according to claim 1 , wherein the coefficient of variation obtained by dividing the standard deviation of the short-side length of the columnar texture by the average value of the short-side length of the columnar texture is 0.15 or less.

15. The porous hollow-fiber membrane according to claim 1 wherein when the photograph of a cross-section parallel to the longitudinal direction of the porous hollow-fiber membrane is binarized into the structure portion and the void portion, the proportion of an area of the void portion is from 25 to 45%.

16. The porous hollow-fiber membrane according to claim 1 , wherein the fluororesin-based polymer is a resin containing at least one selected from the group consisting of a vinylidene fluoride homopolymer and a vinylidene fluoride copolymer, and wherein the vinylidene fluoride copolymer includes a copolymer of vinylidene fluoride with one or more kinds of monomers selected from vinyl fluoride, tetrafluoroethylene, hexafluoropropylene and trifluorochloroethylene.

17. The porous hollow-fiber membrane according to claim 1 , wherein the fluororesin-based polymer has a weight average molecular weight of from 150,000 to 600,000.

18. The porous hollow-fiber membrane according to claim 1 , having a pure-water permeation performance at 50 kPa and 25° C. of 0.7 m 3 /m 2 /hr or more.

Assignees

• Toray Industries

Inventors

• Yasuda Takaaki
• Hanakawa Masayuki
• Iwai Kenta
• Ishizaki Toshiyuki

Classifications

• B01D69/02 Primary

  characterised by their properties · CPC title

• B01D2323/082

  Cooling · CPC title

• B01D2325/022

  Asymmetric membranes · CPC title

• B01D67/0027

  by stretching · CPC title

• B01D2323/10

  Specific pressure applied · CPC title