Manufacturing method for a microlead

Patent metadata

Field	Value
Publication number	US-11058868-B2
Application number	US-201916358115-A
Country	US
Kind code	B2
Filing date	Mar 19, 2019
Priority date	Mar 23, 2018
Publication date	Jul 13, 2021
Grant date	Jul 13, 2021

Abstract

One aspect is a manufacturing method including providing at least a first electrically conductive wire with an electrical insulation and a second electrically conductive wire with an electrical insulation, providing a first and a second ring electrode surrounding the wires, electrically connecting the first ring electrode with the first wire and the second ring electrode with the second wire, bundling the ring electrodes and the wires by means of a first sheath surrounding the ring electrodes and the wires to obtain a first ring electrode component, providing a second ring electrode component, bundling the ring electrode components by means of a second sheath surrounding the ring electrode components, and partially removing the first and the second sheaths from the ring electrodes to expose ring electrode portions.

First claim

What is claimed is:

1. A manufacturing method for a microlead, comprising:
providing at least an electrically conductive first wire having an electrical insulation and an electrically conductive second wire having an electrical insulation,
providing a first ring electrode and a second ring electrode at least partially surrounding the first and second wires,
electrically connecting the first ring electrode with the first wire and the second ring electrode with the second wire,
bundling the first and second ring electrodes and the first and second wires by means of a first sheath at least partially surrounding the first and second ring electrodes and the first and second wires to obtain a first ring electrode component,
providing a second ring electrode component in a fashion similar to providing the first ring electrode component,
bundling the first and second ring electrode components by means of a second sheath at least partially surrounding the first and second ring electrode components, and
partially removing the first and the second sheaths to expose ring electrode portions of the first and second ring electrode components, wherein the exposed ring electrode portions cover between 8 and 25% of the circumference of the microlead.

2. The manufacturing method of claim 1 , wherein the bundling is a heating of the first or second sheath, which is a heat shrink.

3. The manufacturing method of claim 1 , wherein the electrical insulation of the wires is a coating around the electrically conductive wire.

4. The manufacturing method of claim 1 , wherein the electrical connecting of the ring electrodes with the wires is a welding, gluing or crimping.

5. The manufacturing method of claim 1 , wherein the partial removing of the first and the second sheath from the ring electrodes is a laser ablation or a mechanical cutting.

6. The manufacturing method of claim 1 , further comprising a bundling of the first and second wires by means of a sub-sheath surrounding the wires.

7. The manufacturing method of claim 1 , further comprising a providing of third ring electrode component and a fourth ring electrode component.

8. The manufacturing method of claim 1 , further comprising:
providing of a third electrically conductive wire comprising an electrical insulation and a fourth electrically conductive wire comprising an electrical insulation,
providing of a third ring electrode and a fourth ring electrode around the wires, and
electrically connecting the third ring electrode with the third wire and the fourth ring electrode with the fourth wire.

9. A microlead, comprising:
an electrically conductive first wire having an electrical insulation,
an electrically conductive second wire comprising an electrical insulation,
a first ring electrode and a second ring electrode at least partially surrounding the first and second wires, wherein the first ring electrode is electrically connected with the first wire and the second ring electrode is electrically connected with the second wire,
a first sheath at least partially surrounding the first and second ring electrodes and the first and second wires to obtain a first ring electrode component,
a second ring electrode component having a structure the same as that of the first ring electrode component, and
a second sheath at least partially surrounding the first and second ring electrode components, wherein the first and the second sheaths are partially removed to expose ring electrode portions of the first and second ring electrode components, wherein the exposed ring electrode portions cover between 8 and 25% of the circumference of the microlead.

10. The microlead of claim 9 , wherein the first and/or the second wire comprise at least two electrically conductive sub-wires.

11. The microlead of claim 9 , wherein a diameter of the microlead is in a range between 0.5 and 1.5 mm and the microlead further comprises several ring electrode components and between 12 and 36 exposed ring electrode portions.

12. The microlead of claim 9 , wherein a number of wires within the first sheath is between 1 and 50.

13. The microlead of claim 9 incorporated in a microlead system further comprising a pulse generator configured to control the microlead.

14. The microlead of claim 9 used as a pacemaker or a neuromodulator.

15. The method of claim 1 , wherein the exposed ring electrode portions cover between 10 and 25% of the circumference of the microlead.

Assignees

• Heraeus Deutschland Gmbh & Co Kg
• Heraeus Medical Components Llc

Inventors

• Keitel Oliver
• Jung Markus
• Hjelle Mark A
• Lark Larry

Classifications

• A61B2562/028

  Microscale sensors, e.g. electromechanical sensors [MEMS] · CPC title

• A61B2562/125

  characterised by the manufacture of electrodes · CPC title

• A61N1/05 Primary

  for implantation or insertion into the body, e.g. heart electrode (A61N1/06 takes precedence) · CPC title

• B29L2031/34

  Electrical apparatus, e.g. sparking plugs or parts thereof · CPC title

• A61N1/362

  Heart stimulators (heart defibrillators A61N1/39) · CPC title