Method of producing silicon compound coated oxide particles, silicon compound coated oxide particles, and silicon compound coated oxide composition containing the same

Patent metadata

Field	Value
Publication number	US-11052461-B2
Application number	US-201716306446-A
Country	US
Kind code	B2
Filing date	May 25, 2017
Priority date	Jun 2, 2016
Publication date	Jul 6, 2021
Grant date	Jul 6, 2021

Abstract

The present invention is a method of producing silicon compound coated oxide particles in which at least a part of a surface of a metal oxide particle is coated with a silicon compound, wherein wettability and color characteristics are controlled by controlling a ratio of Si—OH bonds contained in the silicon compound coated oxide particles. By the present invention, silicon compound coated oxide particles having controlled wettability such as hydrophilicity, water repellency or oil repellency, and controlled color characteristics of either reflectivity, molar absorption coefficient or transmittance can be provided.

First claim

The invention claimed is:

1. A method of producing silicon compound coated oxide particles in which at least a part of a surface of a metal oxide particle is coated with a silicon compound, wherein the silicon compound is a silicon compound containing an amorphous silicon oxide, and wherein
(a) wettability and color characteristics of the silicon compound coated oxide particles are controlled by controlling a ratio of Si—OH bonds contained in the silicon compound coated oxide particles, wherein the ratio is an area ratio of a peak obtained by separating waveforms as a peak from Si—OH bonds relative to a total area of peaks obtained by separating waveforms in the wavenumber range of 650 cm −1 to 1,300 cm −1 in an infrared absorption spectrum; or
(b) the silicon compound coated oxide particles comprise C—F bonds, and wettability and color characteristics of the silicon compound coated oxide particles are controlled by controlling a ratio of C—F bonds/Si—OH bonds which is a ratio of C—F bonds relative to Si—OH bonds contained in the silicon compound coated oxide particles, which is calculated by separating waveforms of peaks derived from the silicon compound coated oxide particles between wavenumbers 650 cm −1 and 1,300 cm −1 in an infrared absorption spectrum.

2. The method of producing silicon compound coated oxide particles according to claim 1 , wherein the wettability is water repellency or oil repellency.

3. The method of producing silicon compound coated oxide particles according to claim 1 , wherein the color characteristics are any one of reflectivity, transmittance, and molar absorption coefficient.

4. The method of producing silicon compound coated oxide particles according to claim 1 , wherein the ratio of Si—OH bonds or the ratio of C—F bonds/Si—OH bonds contained in the silicon compound coated oxide particles is calculated by separating waveforms of peaks derived from the silicon compound coated oxide particles between wavenumbers 650 cm −1 and 1,300 cm −1 in an infrared absorption spectrum measured by the total reflection measurement method (ATR method).

5. The method of producing silicon compound coated oxide particles according to claim 4 , wherein the peak of the separated waveform derived from C—F bonds is a peak of the separated waveform in the wavenumber range of 1,200 cm −1 to 1,220 cm −1 .

6. The method of producing silicon compound coated oxide particles according to claim 1 , wherein the ratio of Si—OH bonds contained in the silicon compound is controlled by performing a modification treatment of a functional group contained in the silicon compound.

7. The method of producing silicon compound coated oxide particles according to claim 6 , wherein the modification treatment of a functional group is a fluorinating treatment.

8. The method of producing silicon compound coated oxide particles according to claim 1 , wherein the ratio of Si—OH bonds contained in the silicon compound is controlled by performing a heat treatment to a dispersion in which the silicon compound coated oxide particles are dispersed in a dispersion medium.

9. The method of producing silicon compound coated oxide particles according to claim 1 , wherein the ratio of Si—OH bonds contained in the silicon compound is controlled between two processing surfaces being capable of approaching to and separating from each other and rotating relative to each other.

10. The method of producing silicon compound coated oxide particles according to claim 8 , wherein the dispersion is a coating film, film or glass, and the water repellency or oil repellency and color characteristics of the silicon compound coated oxide particles are controlled by performing a heat treatment to the dispersion.

11. The method of producing silicon compound coated oxide particles according to claim 1 , wherein
(a) an average reflectivity in the wavelength range of 780 nm to 2,500 nm is controlled to be high, by controlling the ratio of Si—OH bonds to be low; or
(b) an average molar absorption coefficient in the wavelength range of 200 nm to 380 nm of a dispersion in which the silicon compound coated oxide particles are dispersed in an organic solvent, is controlled to be high, by controlling the ratio of Si—OH bonds to be low.

12. Silicon compound coated oxide particles, in which at least a part of a surface of a metal oxide particle is coated with a silicon compound, wherein the silicon compound is a silicon compound containing an amorphous silicon oxide, and
wherein wettability and color characteristics of the metal oxide particles are changed by coating at least a part of the surface of the metal oxide particle with the silicon compound;
a ratio of C—F bonds/Si—OH bonds contained in the silicon compound coated oxide particles, which is calculated by separating waveforms of peaks derived from the silicon compound coated oxide particles between wavenumbers 650 cm −1 and 1,300 cm −1 in an infrared absorption spectrum measured by the total reflection measurement method (ATR method), is 0 or more and 4.5 or less; and
an average molar absorption coefficient in the wavelength range of 200 nm to 380 nm in the state of a dispersion in which the silicon compound coated oxide particles are dispersed in a dispersion medium, is 650 L/(mol·cm) or more.

13. The silicon compound coated oxide particles according to claim 12 , wherein the ratio of Si—OH bonds contained in the silicon compound coated oxide particles is 5% or more and 70% or less, wherein the ratio is an area ratio of a peak obtained by separating waveforms as a peak from Si—OH bonds relative to a total area of peaks obtained by separating waveforms in the wavenumber range of 650 cm −1 to 1,300 cm −1 in an infrared absorption spectrum.

14. The silicon compound coated oxide particles according to claim 12 , wherein
(a) an average reflectivity in the wavelength range of 780 nm to 2,500 nm of the silicon compound coated oxide particles is 50% or more;
(b) an average transmittance for the lights of wavelengths 200 nm to 380 nm in the state of a dispersion in which the silicon compound coated oxide particles are dispersed in a dispersion medium, is 15% or less, and an average transmittance for the lights of wavelengths 380 nm to 780 nm is 80% or more;
(c) oxide particles constituting the metal oxide particles are composite oxide particles composed of two or more kinds of elements, and color characteristics of the silicon compound coated oxide particles are in the range of 40≤L*≤95, −35≤a*≤35, or −35≤b*≤35 in the L*a*b* color system; or
(d) a contact angle of a water drop to a coated surface coated with the silicon compound coated oxide particles is 110° or more.

15. A silicon compound coated oxide composition for ultraviolet protection and water repellency or oil repellency, comprising the silicon compound coated oxide particles according to claim 12 .

Assignees

• M Technique Co Ltd

Inventors

• Enomura Masakazu
• Honda Daisuke

Classifications

• B22F1/056

  Submicron particles having a size above 100 nm up to 300 nm · CPC title

• B22F1/054

  Nanosized particles · CPC title

• B22F1/102

  Metallic powder coated with organic material · CPC title

• C09C3/06

  Treatment with inorganic compounds {(C09C3/006, C09C3/048 take precedence)} · CPC title

• C09C1/24

  Oxides of iron · CPC title