Ultrasonic cleaning equipment and ultrasonic cleaning method

Patent metadata

Field	Value
Publication number	US-11052433-B2
Application number	US-201816484049-A
Country	US
Kind code	B2
Filing date	Mar 16, 2018
Priority date	Mar 16, 2017
Publication date	Jul 6, 2021
Grant date	Jul 6, 2021

Abstract

An ultrasonic cleaning equipment (1) according to the present invention includes a treatment tank (10) that stores a cleaning liquid that cleans an object to be cleaned and in which the object to be cleaned is immersed; an ultrasonic application mechanism (20) that applies ultrasonic waves to the cleaning liquid retained in an interior of the treatment tank; and a curved surface member (30) that is located in a range defined by an angle of inclination from a perpendicular direction in an end portion of a vibrating surface of the ultrasonic application mechanism to an outside with respect to the vibrating surface and that is held on a wall surface and/or a bottom surface of the treatment tank.

First claim

The invention claimed is:

1. An ultrasonic cleaning method that cleans an object to be cleaned by using a treatment tank in which a cleaning liquid that cleans the object to be cleaned is put,
in which an ultrasonic application mechanism that applies ultrasonic waves to the cleaning liquid is provided to the treatment tank, and a curved surface member is provided to a wall surface and/or a bottom surface of the treatment tank located in a range defined by an angle of inclination from a perpendicular direction in an end portion of a vibrating surface of the ultrasonic application mechanism to an outside with respect to the vibrating surface,
the ultrasonic cleaning method comprising:
applying ultrasonic waves to the cleaning liquid retained in the treatment tank; and
immersing the object to be cleaned in the cleaning liquid to which ultrasonic waves are applied,
wherein a plurality of the curved surface members are arranged with prescribed spacings and the plurality of curved surface members do not have a concave portion, the curved surface member has a convex curved surface in which at least a convex curved part having a surface shape of a spherical surface or an aspherical surface exists and the convex curved part is in a state of protruding more on a side of the vibrating surface than a portion other than the convex curved part does, and
the convex curved surface is held in a state of facing the vibrating surface in such a manner that at least part of first sound waves that are sound waves that are applied from the ultrasonic application mechanism and that have not experienced reflection arrive at the convex curved part of the convex curved surface.

2. An ultrasonic cleaning equipment comprising:
a treatment tank that stores a cleaning liquid that cleans an object to be cleaned and in which the object to be cleaned is immersed;
an ultrasonic application mechanism that applies ultrasonic waves to the cleaning liquid retained in an interior of the treatment tank; and
a curved surface member that is located in a range defined by an angle of inclination from a perpendicular direction in an end portion of a vibrating surface of the ultrasonic application mechanism to an outside with respect to the vibrating surface and that is held on a wall surface and/or a bottom surface of the treatment tank,
wherein a plurality of the curved surface members are arranged with prescribed spacings and the plurality of curved surface members do not have a concave portion,
the curved surface member has a convex curved surface in which at least a convex curved part having a surface shape of a spherical surface or an aspherical surface exists and the convex curved part is in a state of protruding more on a side of the vibrating surface than a portion other than the convex curved part does, and
the convex curved surface is held in a state of facing the vibrating surface in such a manner that at least part of first sound waves that are sound waves that are applied from the ultrasonic application mechanism and that have not experienced reflection arrive at the convex curved part of the convex curved surface.

3. The ultrasonic cleaning equipment according to claim 1 ,
wherein a maximum height H of the convex curved part in the convex curved surface satisfies a relation of λ/2<H, where a wavelength of the ultrasonic wave is denoted by λ.

4. The ultrasonic cleaning equipment according to claim 1 ,
wherein a magnitude of the angle of inclination is more than or equal to 0 degrees and less than or equal to 30 degrees.

5. The ultrasonic cleaning equipment according to claim 1 ,
wherein the convex curved part of the curved surface member has an area ratio of more than or equal to 30% to a total area of the curved surface member located in the range prescribed on the basis of the vibrating surface.

6. The ultrasonic cleaning equipment according to claim 1 ,
wherein the convex curved part of the curved surface member has an area ratio of more than or equal to 1% and less than or equal to 80% to a total surface area of the wall surface and/or the bottom surface of the treatment tank located in the range prescribed on the basis of the vibrating surface.

7. The ultrasonic cleaning equipment according to claim 1 ,
wherein the curved surface member, and the wall surface and/or the bottom surface on which the curved surface member is placed do not have a concave portion.

8. The ultrasonic cleaning equipment according to claim 1 ,
wherein a separation distance L between adjacent ones of the plurality of curved surface members satisfies a relation of 3H<L for a maximum height H of the convex curved part of the curved surface member.

9. The ultrasonic cleaning equipment according to claim 1 ,
wherein a separation distance D between the vibrating surface and a position that gives a maximum height of the convex curved part in the convex curved surface in the curved surface member is more than or equal to 5 cm and less than or equal to 250 cm.

10. The ultrasonic cleaning equipment according to claim 1 ,
wherein the curved surface member is a curved surface member made of a material with an acoustic impedance of more than or equal to 1×10 7 [kg·m −2 ·sec −1 ] and less than or equal to 2×10 8 [kg·m −2 ·sec −1 ].

11. The ultrasonic cleaning equipment according to claim 1 ,
wherein the ultrasonic application mechanism selects a frequency of the ultrasonic wave from a frequency band of 20 kHz to 200 kHz.

12. The ultrasonic cleaning equipment according to claim 1 ,
wherein the ultrasonic application mechanism applies ultrasonic waves to the cleaning liquid while sweeping frequency in a range of ±0.1 kHz to ±10 kHz about a selected ultrasonic frequency.

13. The ultrasonic cleaning equipment according to claim 1 ,
wherein a reflector that reflects ultrasonic waves is further provided between the curved surface member and the wall surface or the bottom surface of the treatment tank on which the curved surface member is held.

14. The ultrasonic cleaning equipment according to claim 1 ,
wherein the treatment tank is configured by that a depth from a surface of the cleaning liquid of 2 m or less and a total length of 25 m or less.

15. The ultrasonic cleaning equipment according to claim 1 , further comprising:
a dissolved gas control mechanism that controls the amount of dissolved gas in the cleaning liquid retained in the treatment tank.

16. The ultrasonic cleaning equipment according to claim 15 ,
wherein the dissolved gas control mechanism makes control so that the amount of dissolved gas is 1% to 50% of the saturation amount of dissolved gas in the cleaning liquid.

17. The ultrasonic cleaning equipment according to claim 1 , further comprising:
a fine bubble supply mechanism that supplies fine bubbles each having an average air bubble diameter of less than or equal to 100 μm into the cleaning liquid retained in the treatment tank.

18. The ultrasonic cleaning equipment according to claim 17 ,
wherein the fine bubble supply mechanism supplies fine bubbles each having an average air bubble diameter of 0.01 μm to 100 μm in such a manner that the total amount of air bubbles is 10 3 /mL to 10 10 /mL.

19. The ultrasonic cleaning equipment according to claim 17 ,
wherein the fine bubble supply mechanism supplies the fine bubbles in such a manner that, in the cleaning liquid, a proportion of the number of fine bubbles each having an air bubble diameter less than or equal to a frequency resonance diameter that is a diameter resonating with a frequency o

Assignees

• Nippon Steel Corp

Inventors

• Hoshiba Eri
• Date Hiromitsu
• Nishimoto Takumi
• Uemura Kenichi

Classifications

• C23G3/04

  for cleaning pipes · CPC title

• C23G1/00

  Cleaning or pickling metallic material with solutions or molten salts (with organic solvents C23G5/02) · CPC title

• C23G1/08

  Iron or steel · CPC title

• B08B3/12 Primary

  by sonic or ultrasonic vibrations · CPC title

• C23G3/00

  Apparatus for cleaning or pickling metallic material (with organic solvents C23G5/04) · CPC title