Bi-directional LLC converter

Patent metadata

Field	Value
Publication number	US-11050354-B2
Application number	US-201916585166-A
Country	US
Kind code	B2
Filing date	Sep 27, 2019
Priority date	Sep 27, 2019
Publication date	Jun 29, 2021
Grant date	Jun 29, 2021

Abstract

A bi-directional LLC converter includes: first and second sides coupled by an isolation transformer, the first side including a switch network connected to an LLC network, the LLC network including a first winding of the isolation transformer, the second side including a switch network connected to a second winding of the isolation transformer; and a controller operable to operate the LLC converter in a forward mode in which the first side functions as an inverter and the second side functions as a rectifier, and to operate the LLC converter in a reverse mode in which the second side functions as an inverter and the first side functions as a rectifier. In the reverse mode, the controller is operable to delay turn off of the switch network on the first side at an operating frequency above resonance of the LLC converter, to yield a gain greater than one in the reverse mode.

First claim

What is claimed is:

1. An bi-directional LLC converter, comprising:
a first side coupled to a second side by an isolation transformer, the first side comprising a switch network connected to an LLC network, the LLC network including a first winding of the isolation transformer, the second side comprising a switch network connected to a second winding of the isolation transformer; and
a controller operable to operate the bi-directional LLC converter in a forward mode in which the first side functions as an inverter and the second side functions as a rectifier, and to operate the bi-directional LLC converter in a reverse mode in which the second side functions as an inverter and the first side functions as a rectifier,
wherein in the reverse mode, the controller is operable to delay turn off of the switch network on the first side at an operating frequency above resonance of the bi-directional LLC converter, to yield a gain greater than one in the reverse mode.

2. The bi-directional LLC converter of claim 1 , wherein the controller is operable to increase the operating frequency to a maximum value before delaying turn off of the switch network on the first side in the reverse mode.

3. The bi-directional LLC converter of claim 2 , wherein the controller is operable to increase the operating frequency as part of a first control loop and delay the turn off of the switch network on the first side as part of a second control loop having a lower priority than the first control loop.

4. The bi-directional LLC converter of claim 1 , wherein the controller is operable to incrementally increase the turn off delay for the switch network on the first side in the reverse mode.

5. The bi-directional LLC converter of claim 1 , wherein the controller comprises a timer and a delay block for delaying the turn off of the switch network on the first side in the reverse mode.

6. The bi-directional LLC converter of claim 1 , wherein the controller is operable to determine an amount of turn off delay for the switch network on the first side in the reverse mode based on the operating frequency and an output voltage at the first side of the bi-directional LLC converter.

7. The bi-directional LLC converter of claim 1 , wherein the controller is operable to soft switch a high-voltage side of the switch network on the first side and partially hard switch or hard commutate a low-voltage side of the switch network on the first side, to delay turn off of the switch network on the first side in the reverse mode.

8. The bi-directional LLC converter of claim 1 , wherein the controller is operable to soft switch a high-voltage side and a low-voltage side of the switch network on the first side, to delay turn off of the switch network on the first side in the reverse mode.

9. The bi-directional LLC converter of claim 1 , wherein in the forward mode, the controller is operable to advance turn on of the switch network on the second side at an operating frequency above resonance of the bi-directional LLC converter, to decrease gain of the bi-directional LLC converter in the forward mode.

10. The bi-directional LLC converter of claim 9 , wherein the controller is operable to increase the operating frequency to a maximum value before advancing turn on of the switch network on the second side in the forward mode.

11. The bi-directional LLC converter of claim 10 , wherein the controller is operable to increase the operating frequency as part of a first control loop and advance the turn on of the switch network on the second side as part of a second control loop having a lower priority than the first control loop.

12. The bi-directional LLC converter of claim 9 , wherein the controller is operable to incrementally increase the turn on advancement for the switch network on the second side in the forward mode.

13. The bi-directional LLC converter of claim 9 , wherein the controller is operable to soft switch a high-voltage side of the switch network on the second side and hard commutate a low-voltage side of the switch network on the second side, to advance turn on of the switch network on the second side in the forward mode.

14. A method of operating a bi-directional LLC converter having a first side coupled to a second side by an isolation transformer, the first side comprising a switch network connected to an LLC network, the LLC network including a first winding of the isolation transformer, the second side comprising a switch network connected to a second winding of the isolation transformer, the method comprising:
operating the bi-directional LLC converter in a forward mode in which the first side functions as an inverter and the second side functions as a rectifier;
operating the bi-directional LLC converter in a reverse mode in which the second side functions as an inverter and the first side functions as a rectifier; and
in the reverse mode, delaying turn off of the switch network on the first side at an operating frequency above resonance of the bi-directional LLC converter, to yield a gain greater than one in the reverse mode.

15. The method of claim 14 , further comprising:
increasing the operating frequency to a maximum value before delaying turn off of the switch network on the first side in the reverse mode.

16. The method of claim 14 , further comprising:
determining an amount of turn off delay for the switch network on the first side in the reverse mode based on the operating frequency and an output voltage at the first side of the bi-directional LLC converter.

17. The method of claim 14 , further comprising:
in the forward mode, advancing turn on of the switch network on the second side at an operating frequency above resonance of the bi-directional LLC converter, to decrease gain of the bi-directional LLC converter in the forward mode.

18. The method of claim 17 , further comprising:
increasing the operating frequency to a maximum value before advancing turn on of the switch network on the second side in the forward mode.

19. An electronic system, comprising:
a voltage bus;
a battery; and
a bi-directional LLC converter comprising:
a first side coupled to a second side by an isolation transformer, the first side comprising a switch network connecting the voltage bus to an LLC network, the bi-directional LLC network including a first winding of the isolation transformer, the second side comprising a switch network connecting a second winding of the isolation transformer to the battery; and
a controller operable to operate the bi-directional LLC converter in a forward mode in which energy is transferred from the voltage bus to the battery, and to operate the bi-directional LLC converter in a reverse mode in energy is transferred from the battery to the voltage bus,
wherein in the reverse mode, the controller is operable to delay turn off of the switch network on the first side at an operating frequency above resonance of the bi-directional LLC converter, to yield a gain greater than one in the reverse mode.

20. The electronic system of claim 19 , wherein the battery is an auxiliary battery of an electric vehicle, wherein the voltage bus connects the bi-directional LLC converter to a battery switch for a propulsion battery of the electric vehicle, wherein the battery switch is configured to disconnect the propulsion battery from the voltage bus if the electric vehicle is idle, and wherein the controller is operable to operate the bi-directional LLC converter in the reverse mode if the propulsion battery is disconnected from the voltage bu

Assignees

• Infineon Technologies Austria Ag

Inventors

• Escudero Rodriguez Manuel
• Kutschak Matteo-Alessandro
• Meneses Herrera David

Classifications

• H02J2105/37

  exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV] · CPC title

• Y02T10/72

  Electric energy management in electromobility · CPC title

• B60L2210/10

  DC to DC converters · CPC title

• B60L58/20

  having different nominal voltages · CPC title

• B60L2270/20

  Inrush current reduction, i.e. avoiding high currents when connecting the battery · CPC title