Engine synchronisation means

Patent metadata

Field	Value
Publication number	US-11047323-B2
Application number	US-201916331605-A
Country	US
Kind code	B2
Filing date	Aug 28, 2017
Priority date	Sep 8, 2016
Publication date	Jun 29, 2021
Grant date	Jun 29, 2021

Abstract

An engine synchronisation arrangement of an internal combustion engine having a crank-shaft and a camshaft geared together with a fixed rotation ratio includes a crank-shaft wheel cooperating with a first sensor and, a camshaft wheel cooperating with a second sensor, both wheels being provided with peripheral features. Both sensors detect the features and communicate to an ECU binary signals. The features of the crank-shaft wheel are arranged in a sequential pattern, and a sliding window of a specific width covers a unique set of features corresponding to a unique string of consecutive bits mapping to a unique angular position of the crank-shaft.

First claim

The invention claimed is:

1. An engine synchronisation means of an internal combustion engine having a crank-shaft and a camshaft geared together with a fixed rotation ratio, an engine position corresponding to an angular position of the crank-shaft associated to an angular position of the camshaft, the synchronisation means being adapted to have said engine position recognized by an engine control unit (ECU), said synchronisation means comprising:
a crank-shaft wheel adapted to be fixed to the crank-shaft, and cooperating with a first sensor; and
a camshaft wheel adapted to be fixed to the camshaft and cooperating with a second sensor;
wherein the crank-shaft wheel and the camshaft wheel are both being provided with peripheral features having edges;
wherein the first sensor and the second sensor are both adapted to detect the edges of the peripheral features and to communicate to the ECU binary signals corresponding to a state of the crank-shaft wheel and the camshaft wheel, the ECU detecting any change of state and recording said binary signals as a string of bits;
wherein the peripheral features of the crank-shaft wheel are arranged as per a sequential pattern, a virtual sliding window of a specific width covering a unique set of features corresponding to a unique string of consecutive bits mapping to a unique angular position of the crank-shaft; and
wherein the peripheral features of the crank-shaft wheel are arranged according to a 60-bit de Bruijn sequence using Manchester encoding.

2. An engine synchronisation means as claimed in claim 1 , wherein:
the peripheral features of the crank-shaft wheel are teeth separated by gaps or holes spread around a peripheral area of the crank-shaft wheel or a rim of the crank-shaft wheel; and
the peripheral features of the camshaft wheel are high level sectors separated by low level sectors.

3. An engine synchronisation means as claimed in claim 1 , wherein said engine synchronisation means is arranged so that a rotation of the crank-shaft by a predetermined elementary angle corresponds to rotating the crank-shaft wheel before said sliding window by said predetermined elementary angle and shifting the sliding window by a single bit, said string of bits thus identifying a new angular position of the crank-shaft.

4. An engine synchronisation means as claimed in claim 3 , wherein the fixed rotation ratio sets a plurality of camshaft angular positions for each single crank-shaft angular position, this raising an ambiguity on the exact engine position when determining the crank-shaft angular position, said ambiguity being resolved and the exact engine position being determined by the state of the camshaft wheel detected by the second sensor.

5. An engine synchronisation means as claimed in claim 4 wherein said rotation ratio is 2:1 so that, to a single crank-shaft angular position corresponds two diametrically opposed camshaft angular positions, the exact engine position being precisely determined by the peripheral features of the camshaft wheel, the peripheral features of the camshaft wheel being arranged so that the binary signal corresponding to a feature of the camshaft wheel differs from the binary signal corresponding to the feature diametrically opposed of the camshaft wheel.

6. An engine synchronisation means as claimed in claim 5 , wherein the sequential pattern according to which the features of the crank-shaft are arranged is a de Bruijn sequence.

7. An engine synchronisation means as claimed in claim 6 , wherein the crank-shaft wheel only comprises large features and narrow features, the large features being twice the width of the narrow features.

8. An engine synchronisation means as claimed in claim 7 , wherein the de Bruijn sequence is implemented using Manchester encoding, ensuring the presence of a feature edge every 6°, said predetermined elementary angle being 6°.

9. An engine synchronisation means as claimed in claim 8 , wherein said de Bruijn sequence is 60 bits in length, implemented using Manchester code over the circumference of the crank-shaft.

10. An engine synchronisation means as claimed in claim 9 , wherein the peripheral features of the crank-shaft wheel alternate forty-five teeth with forty-five gaps.

11. An engine synchronisation means as claimed in claim 8 , wherein the specific width of the sliding window is 36° spanning a unique set of the peripheral features of the crank-shaft wheel corresponding to a string of 6 consecutive bits, unique with each increment of the predetermined elementary angle.

12. An internal combustion engine provided with the engine synchronisation means as claimed in claim 1 .

13. A control method of the engine as claimed in claim 12 the method comprising a preparation phase performed while the engine is not yet rotating, the steps of the preparation phase being identified with letter “a” and, an operating phase executed when the engine rotates and identified with letter “b”; the preparation phase comprising the steps:
a1) recording in the ECU, a feature pattern of the crank-shaft wheel, a feature pattern of the camshaft wheel and the complete 60-bit de Bruijn sequence corresponding to one revolution of the crank-shaft and the corresponding Manchester coded representation;
a2) creating and recording a conversion table by dividing said 60-bit sequence into sixty unique 6-bit-words, each of the sixty 6-bit-words comprising 6-consecutive-bits, each of the sixty 6-bit-words corresponding to a unique crank-shaft angular position;
a3) creating and memorising an edge location table, derived by finding an angular position of each change or edge in the Manchester coded crank-wheel;
a4) recording in the ECU, a tooth pattern configuration of the camshaft wheel;
a5) identifying in the ECU, a relative alignment of the crankshaft wheel and the camshaft wheel so that their states can be used to determine the engine position;
the operating phase comprising the steps:
b1) recording the first signal containing tooth edge information in the transition between high level signal and a low-level, and calculating a dynamic ratio of the interval between edges compared to the previous interval;
b2) applying a first threshold of 0.667 or a second threshold of 1.50 to classify each detected ratio as either ‘fast rising’, ‘fast falling’, ‘slow rising’ or ‘slow falling’, relative to a previous ratio;
b3) defining the integrated ‘chipstate’ that is first limited to integer values [−1, 0, 1] and then incremented or decremented upon each new edge by adding a value specific to the edge classification:
fast rising edges=+1,
slow rising edge=+2,
slow falling edge=−2
fast falling edge=−1;

b4) extracting the underlying De Bruijn sequence by collating the non-zero chipstate values where ‘−1’ indicates binary ‘zero’, and ‘+1’ indicates binary ‘one’; zero Chipstate are derived from intermediate non-data bearing edges and shall be discarded;
b5) recording the data-bits obtained at step b4) into a stream and:
b6) when 6-consecutive bits are recorded; determining the crank-shaft angular position using the conversion table of step a2) by searching in said conversion table the same 6-data-bit word;
b7) reading the binary value detected by the second sensor;
b8) identifying in the record of step a5) the exact engine position in combining the information obtained at steps b6) and b7).

14. The control method as claimed in claim 13 further comprising a re-casting step to resolve the initial speed ambiguity, said re-casting step being performed after the recording step and before the determining step:
b9) if a half-size tooth is detected, too small to match the cu

Assignees

• Delphi Tech Ip Ltd

Inventors

• Jones Quenton M

Classifications

• F16H1/02

  without gears having orbital motion · CPC title

• G01D5/2492

  Pulse stream · CPC title

• F02D41/009 Primary

  using means for generating position or synchronisation signals · CPC title

• F02D41/2422

  Selective use of one or more tables · CPC title

• F02D41/062

  for starting (F02D41/061 takes precedence) · CPC title