Veneer profile with fastening feature and related methods

Patent metadata

Field	Value
Publication number	US-11047139-B2
Application number	US-201916506857-A
Country	US
Kind code	B2
Filing date	Jul 9, 2019
Priority date	Jul 9, 2019
Publication date	Jun 29, 2021
Grant date	Jun 29, 2021

Abstract

An elongate profile for terminating a veneer component includes a fastening leg configured to be installed against a base surface. An edge leg extends from the fastening leg and is configured to provide a covering edge for a veneer component installed against the fastening leg. The fastening leg includes at least one fastener opening formed therethrough, the fastener opening configured to receive a fastener therethrough such that the fastener can couple the fastening leg to the base surface as it extends through the fastener opening and engages the base surface. A deformation region is formed in the fastening leg adjacent the fastener opening and is operable to deform as the fastener is driven into the base surface through the fastener opening such that at least a portion of material of the deformation zone extends into the base surface as the fastener is driven into the base surface.

First claim

We claim:

1. An elongate profile installation for terminating a veneer component, comprising:
a fastening leg installed against a base surface;
an edge leg, extending from the fastening leg and being configured to provide a covering edge for a veneer component installed against the fastening leg,
the fastening leg including at least one fastener opening formed therethrough prior to the introduction of a fastener, the fastener opening receiving a fastener therethrough such that the fasteners couples the fastening leg to the base surface as it extends through the fastener opening and engages the base surface, an uppermost portion of a head of the fastener being substantially flush with an upper surface of the fastening leg; and
a deformation region formed in the fastening leg adjacent the fastener opening, the deformation region being deformed by the fastener as it was driven into the base surface through the fastener opening such that at least a portion of material of the deformation zone extends into the base surface after the fastener has been driven into the base surface; wherein
a lower surface of the deformation region has a flat profile prior to introduction of the fastener through the fastener opening such that substantially all material of the deformation region is flush with or above a lower surface of the fastening lea prior to engagement of the base surface with the fastener.

2. The profile of claim 1 , wherein substantially all material of the deformation region is flush with or below an upper surface of the fastening leg prior to engagement of the base surface with the fastener.

3. The profile of claim 1 , further comprising a cover leg, extending from the edge leg in a direction substantially parallel with the fastening leg, the cover leg and the fastening leg collectively defining a receiving pocket in which a veneer component can be positioned.

4. The profile of claim 1 , wherein the deformation region includes a series of teeth extending from an outer section of the deformation region inwardly toward the fastener opening.

5. The profile of claim 1 , wherein the deformation region includes a series of weakened zones formed in the fastening leg adjacent the fastener opening.

6. The profile of claim 1 , wherein the deformation region includes a thickness, and wherein the thickness of the deformation region is substantially the same as a thickness of the fastening leg adjacent the fastener opening.

7. The profile of claim 1 , wherein the deformation region includes a thickness, and wherein the thickness of the deformation region is smaller than a thickness of the fastening leg adjacent the fastener opening.

8. The profile of claim 1 , wherein the deformation region includes a material differing from a material of the fastening leg adjacent the fastener opening.

9. An elongate profile installation for terminating a veneer component, comprising:
a fastening leg installed against a base surface;
an edge leg, extending from the fastening leg and being configured to provide a covering edge for a veneer component installed against the fastening leg;
the fastening leg including at least one fastener opening formed therethrough, the fastener opening receiving a fastener therethrough such that the fastener couples the fastening leg to the base surface as it extends through the fastener opening and engages the base surface, an uppermost portion of a head of the fastener being substantially flush with an upper surface of the fastening leg;
a deformation region formed in the fastening leg adjacent the fastener opening, the deformation region being deformed by the fastener as it was driven into the base surface through the fastener opening such that at least a portion of material of the deformation zone extends into the base surface after the fastener has been driven into the base surface;
the deformation region including a series of teeth extending from an outer section of the deformation region inwardly toward the fastener opening; and
a lower surface of the deformation region including a flat profile prior to introduction of the fastener through the fastener opening such that substantially all material of the deformation region is flush with or above a lower surface of the fastener leg prior to engagement of the base surface with the fastener.

10. The profile of claim 9 , wherein substantially all material of the deformation region is flush with or below an upper surface of the fastener leg prior to engagement of the base surface with the fastener.

11. The profile of claim 9 , further comprising a cover leg, extending from the edge leg in a direction substantially parallel with the fastening leg, the cover leg and the fastening leg collectively defining a receiving pocket in which a veneer component can be positioned.

12. The profile of claim 9 , wherein the deformation region includes a series of weakened zones formed in the fastening leg adjacent the fastener opening.

13. The profile of claim 9 , wherein the deformation region includes a thickness, and wherein the thickness of the deformation region is substantially the same as a thickness of the fastening leg adjacent the fastener opening.

14. The profile of claim 9 , wherein the deformation region includes a thickness, and wherein the thickness of the deformation region is smaller than a thickness of the fastening leg adjacent the fastener opening.

15. A method of installing an elongate profile for terminating one or more veneer components above a base surface, the method comprising:
positioning a fastening leg of the profile against a base surface, the profile including an edge leg extending from the fastening leg and being configured to provide a covering edge for a veneer component installed against the fastening leg;
installing a fastener into the base surface through a fastener opening formed through the fastening leg such that an uppermost portion of a head of the fastener is substantially flush with an upper surface of the fastening leg, the fastener opening formed through the fastening leg prior to introduction of the fastener; and
engaging with a lower portion of the head of the fastener a deformation region formed in the fastening leg adjacent the fastener opening to thereby deform at least a portion of the deformation region as the fastener is driven into the base surface through the fastener opening such that at least a portion of material of the deformation region extends into and engages the base surface as the fastener is driven into the base surface;
wherein a lower surface of the deformation region has a flat profile prior to introduction of the fastener through the fastener opening such that substantially all material of the deformation region is flush with or above a lower surface of the fastener leg prior to deformation of the at least a portion of material of the deformation region into the base surface.

16. The method of claim 15 , wherein the fastener opening includes an inside diameter equal to or larger than an outside diameter of the fastener shank or threads.

17. The method of claim 16 , wherein the base surface is at least partially formed from a wooden material, and wherein the fastener comprises a wood screw.

Assignees

• Schluter Systems Lp

Inventors

• Erickson Kyle
• Van Brunt Jr K Bradley
• Zalis Roy A
• Plank Peter

Classifications

• E04F11/163 Primary

  Protecting means for edges or corners · CPC title

• E04F19/061 Primary

  used to finish off an edge or corner of a wall or floor covering area (in connection with floor fabrics A47G27/045; sealings between walls and baths A47K3/008) · CPC title

• E04F11/166

  with means for fixing a separate edging strip · CPC title