Method and an apparatus for monitoring and controlling deposit formation

Patent metadata

Field	Value
Publication number	US-11046590-B2
Application number	US-201616065515-A
Country	US
Kind code	B2
Filing date	Dec 22, 2016
Priority date	Dec 23, 2015
Publication date	Jun 29, 2021
Grant date	Jun 29, 2021

Abstract

A method and apparatus for monitoring deposit formation in a process having an aqueous flow is provided. According to exemplary embodiments, a feed flow of an aqueous liquid is provided onto a receiving surface to be monitored. At least part of a receiving surface is illuminated with at least one light source. Visual data is collected across the receiving surface and analyzed. The quality and type of deposition attached to the receiving surface is classified based on information obtained from the analyzed visual data, and a quantitative scaling and/or fouling indication is computed based on the classification.

First claim

The invention claimed is:

1. A method for monitoring deposit formation in a process involving an aqueous flow, said method comprising:
providing a feed flow of an aqueous liquid onto a receiving surface to be monitored, wherein the monitoring includes:
illuminating at least part of said receiving surface with at least one light source;
collecting, in an imaging device, visual data at a multitude of positions across said receiving surface, wherein the imaging device is moved across said receiving surface to collect said visual data at said multitude of imaging locations across said receiving surface;
analyzing said visual data;
classifying a quality and type of deposition attached to said receiving surface based on a comparison of information obtained from said analyzed visual data to stored visual reference data; and
computing a quantitative scaling and/or fouling indication of said receiving surface based on said classification,
wherein the classification of the quality and type of said depositions on said receiving surface is done in a computer by comparing the obtained visual data to the stored visual reference data of shape factors that include aspect ratio, size factors that include size distribution or mean size; and color factors that include mean color, color distribution and brightness, of the depositions imaged,
wherein said quantitative indication of said deposition on said receiving surface, compared to a dean surface used as a reference, is used as an input parameter for automatic control of the addition of one or more chemicals to said feed flow, and
wherein said receiving surface is a mesh-like network placed on too of a membrane to distribute and control the incoming feed flow.

2. A method according to claim 1 , wherein the method comprises:
classifying a quality and type of biofouling deposition on said receiving surface based on fluorescence emission from said depositions in said analyzed visual data.

3. A method according to claim 1 , wherein at least one of said light sources is emitting ultraviolet light.

4. A method according to claim 1 , wherein the quantitative scaling and/or fouling indication of said receiving surface is further based on one or more of the following: total fouling of said surface, fouling rate, color map of fouling, and/or share or ratio of each fouling type.

5. A method according to claim 1 , wherein said receiving surface to be monitored is located in at least one monitoring cell having at least one inlet for said feed flow of an aqueous liquid and at least one outlet for a discharge flow from said monitoring cell.

6. A method according to claim 5 , comprising:
introducing said feed flow of aqueous liquid onto a receiving surface of said monitoring cell including at least one layer of a spacer applied on said surface.

7. A method according to claim 6 , wherein said visual data is collected from said spacer and said receiving surface.

8. A method according to claim 5 , wherein the monitoring cell has a receiving surface that is impermeable.

9. A method according to claim 5 , wherein the monitoring cell has a receiving surface that is a semipermeable membrane.

10. A method according to claim 9 , wherein said semipermeable membrane produces from said feed flow a permeate part that is passing through said semipermeable membrane and a concentrate part that forms said discharge flow.

11. A method according to claim 9 , wherein said semipermeable membrane includes a reverse osmosis, nanofiltration, ultrafiltration or a microfiltration semipermeable membrane.

12. A method according to claim 5 , comprising:
providing at least two monitoring cells to be monitored;
connecting said monitoring cells in parallel with regard to the feed and discharge flows; and
collecting visual data of the surfaces of said at least two monitoring cells.

13. A method according to claim 1 , wherein said process is a filtration process and is a reverse osmosis, nanofiltration, ultrafiltration or microfiltration process for treating at least one of the following: saline water, brackish water, circulated water, waste water, or industrial process water.

14. A method according to claim 1 , wherein said one or more chemicals is selected from the group of antiscalants, biocides, coagulant chemicals, oxidants, cleaning chemicals, polymers and/or any combination thereof.

15. An apparatus for monitoring deposit formation in a process having an aqueous flow, the apparatus comprising:
at least one feed inlet for directing an aqueous flow onto a receiving surface to be monitored;
at least one light source arranged to illuminate at least part of said receiving surface;
an imaging device mounted on a linear guide and arranged to be moved across said receiving surface by a stepper motor to collect visual data at a multitude of positions across said receiving surface;
a data processing unit configured to analyze said collected visual data;
a classifying algorithm for classifying quality and type of deposition attached to said receiving surface based on a comparison of information obtained from said analyzed visual data to stored visual reference data; and
a computer routine for computing a quantitative scaling and/or fouling indication of said receiving surface based on said classification,
wherein the classification of the quality and type of said depositions on said receiving surface is done in a computer by comparing the obtained visual data to the stored visual reference data of shape factors that include aspect ratio, size factors that include size distribution or mean size, and color factors that include mean color, color distribution and brightness; of the depositions imaged;
wherein said quantitative indication of said deposition on said receiving surface, compared to a clean surface used as a reference, is usable as an input parameter for automatic control of the addition of one or more chemicals to said feed flow,
wherein said receiving surface is a mesh-like network placed on top of a membrane to distribute and control the incoming feed flow.

16. An apparatus according to claim 15 , comprising:
means for adding at least one fluorescent dye to a feed flow of an aqueous liquid; and
at least two light sources, at least one of which uses light with a selected wavelength that excites a biofouling deposit stained by said at least one fluorescent dye;
said classifying algorithm being configured to classify a qualify and type of biofouling deposition on said receiving surface based on fluorescence emission from a deposition in said analyzed visual data.

17. An apparatus according to claim 15 , wherein at least one of said light sources is an ultraviolet light source.

18. An apparatus according to claim 15 , wherein said data processing unit comprises:
means for computing the quantitative scaling and/or fouling indication of said receiving surface based on one or more of the following: total fouling of said surface, fouling rate, color map of fouling, and/or share or ratio of each fouling type.

19. An apparatus according to claim 15 , wherein said receiving surface to be monitored is located in at least one monitoring cell, said monitoring cell having at least one inlet for said feed flow of an aqueous liquid and at least one outlet for a discharge flow from said monitoring cell.

20. An apparatus according to claim 19 , wherein said monitoring cell comprises:
at least one spacer layer applied on said receiving surface.

21. An apparatus according to claim 20 , wher

Assignees

• Kemira Oyj

Inventors

• Piironen Marjatta
• Joensuu Iiris
• Hesampour Mehrdad
• Ekman Jaakko

Classifications

• G06F18/2431

  Multiple classes · CPC title

• G06V10/993

  Evaluation of the quality of the acquired pattern · CPC title

• G06V10/143

  Sensing or illuminating at different wavelengths · CPC title

• B01D65/109

  Testing of membrane fouling or clogging, e.g. amount or affinity · CPC title

• G06V2201/06

  Recognition of objects for industrial automation · CPC title