Compact uninterruptable power supply

Patent metadata

Field	Value
Publication number	US-11044165-B2
Application number	US-201916559221-A
Country	US
Kind code	B2
Filing date	Sep 3, 2019
Priority date	Oct 30, 2015
Publication date	Jun 22, 2021
Grant date	Jun 22, 2021

Abstract

Provided is a device, including: a power supply comprising: a battery configured to output direct current (DC) power at a first voltage and a first current; a battery charger coupled to the battery and configured to charge the battery; a power-converter configured to receive DC power from the battery and convert the DC power to output DC power at a second voltage and a second current, the second voltage being less than half the first voltage and the second current being greater than twice the first current; and an interface to couple output power from the power-converter to a bus-bar power interface of a rack configured to hold computing equipment.

First claim

What is claimed is:

1. A device, comprising:
a power supply comprising:
a battery configured to output direct current (DC) power at a first voltage and a first current;
a battery charger coupled to the battery and configured to charge the battery;
a power-converter configured to receive DC power from the battery and convert the DC power to output DC power at a second voltage and a second current, the second voltage being less than half the first voltage and the second current being greater than twice the first current, wherein the power-converter comprises:
a switching regulator comprising a plurality of field effect transistors having control gates responsive to a clock;
a transformer configured to transform an alternating current output of the switching regulator from one voltage and current to another voltage and current;
a rectifier coupled to an output of the transformer;
a low-pass filter coupled to the output of the rectifier and operative to output power at the second current and the second voltage; and
an interface to couple output power from the power-converter to a bus-bar power interface of a rack configured to hold computing equipment.

2. The device of claim 1 , wherein:
the battery is configured to output 48 volt DC power;
the second voltage is 12 Volts;
the second current is greater than 700 milliampheres;
a plurality of computers are coupled to the power supply via the busbar, wherein the busbar extends vertically along a rear portion of a rack holding the plurality of computers; and
the battery charger is configured to float charge the battery.

3. The device of claim 1 , wherein the battery comprises:
a battery configured to output 48 volt DC power and occupying less than one cubic foot of volume.

4. The device of claim 1 , wherein the power-converter is configured to convert incoming DC power to intermediate AC power, output by the transformer, at a frequency higher than 300 Hertz.

5. The device of claim 1 , wherein the interface comprises:
a pair of insulated electrical cables each having a plate at a distal end configured to be secured to a respective rail of a busbar by a respective bolt.

6. The device of claim 1 , wherein the interface comprises:
three pairs of insulated electrical cables configured to couple to three parallel sets of busbars extending in parallel along a back of a rack.

7. The device of claim 1 , wherein the interface comprises: means for interfacing to a busbar of a server rack.

8. The device of claim 1 , wherein:
the first voltage is approximately four times the second voltage;
the first current is approximately one fourth the second current;
the battery occupies less than 0.5 cubic feet of volume; and
the second current is greater than 500 milliamps.

9. The device of claim 1 , comprising:
a controller having:
a communications interface;
a microprocessor coupled to the network interface and one or more sensors of the power supply; and
memory storing instructions that when executed by the microprocessor effectuate operations comprising:
monitoring a state of the power supply.

10. The device of claim 9 , wherein the operations comprise:
monitoring a parameter of the battery; and
comparing the parameter to a threshold.

11. The device of claim 10 , wherein the parameter is:
a temperature, or
a value indicative of an amount of energy stored by the battery.

12. The device of claim 10 , wherein the operations comprise:
monitoring parameters including at least a temperature and a value indicative of an amount of energy stored by the battery; and
comparing the respective parameters to respective thresholds.

13. The device of claim 9 , wherein the operations comprise:
steps for monitoring a state of the power supply.

14. The device of claim 9 , wherein the operations comprise:
receiving a signal indicating that computing equipment coupled to the power supply is not in use; and
in response to the signal, transitioning the power supply from a first mode of operation to a second mode of operation, the second mode of operation consuming less power than the first mode of operations.

15. The device of claim 1 , comprising:
a rack configured to hold computing equipment and having a busbar coupled to the interface.

16. The device of claim 15 , comprising:
a plurality of computing devices held by the rack and coupled to the busbar.

17. The device of claim 16 , wherein:
the plurality of computing devices comprise memory storing instructions that when executed cause the computing devices to provide content for a web application.

18. A device, comprising:
a power supply comprising:
a battery configured to output direct current (DC) power at a first voltage greater than 40 volts and a first current;
a battery charger coupled to the battery and configured to charge the battery;
a power-converter configured to receive DC power from the battery and convert the DC power to output DC power at a second voltage and a second current, the second voltage being less than half the first voltage and the second current being greater than twice the first current, wherein the power-converter comprises:
a first power conversion stage configured to convert received DC power to first AC power at a first voltage and a first current;
a second power conversion stage configured to convert the first AC power to second AC power at a second voltage and a second current;
a third power conversion stage configured to convert the second AC power at the second voltage and the second current to the output DC power at the second voltage and the second current; and
an interface to couple output power from the power-converter to a DC power interface of a rack configured to hold a plurality of computing devices.

19. The device of claim 18 , wherein:
the second power conversion stage comprises a transformer having a first coil to receive the first AC power and a second coil to output the second AC power, the first coil and the second coil having a turn ratio of greater than 2:1 to reduce, in the second AC power, voltage, and increase, in the second AC power, current.

20. The device of claim 19 , wherein:
the output DC power, at the second voltage being less than half the first voltage of the received DC power and the second current being greater than twice the first current of the received DC power, is obtained by rectifying the second AC power having the reduced voltage and increased current relative to the first AC power.

21. The device of claim 20 , wherein rectifying the second AC power comprises:
filtering, by a low-pass filter, the rectified second AC power to obtain the output DC power.

22. The device of claim 18 , wherein:
the second power conversion stage is configured to output the second AC power at a frequency higher than 300 Hertz.

23. The device of claim 18 , wherein:
the first power conversion stage comprises a switching regulator configured to convert the received DC power to AC power by a plurality of field effect transistors having control gates responsive to a clock.

24. The device of claim 18 , wherein:
the battery is configured to output greater than 44 volt DC power;
the second voltage is less than 20 Volts; and
the second current is greater than 700 milliampheres.

25. The device of claim 18 , wherein:
at least some of the plurality of computing devices are inserted in the rack and coupled to the power su

Assignees

• Vapor Io Inc

Inventors

• White Steven
• Kaplin Dave

Classifications

• H02J7/90

  Regulation of charging or discharging current or voltage · CPC title

• H02J7/865

  Battery or charger load switching, e.g. concurrent charging and load supply (H02J7/50 takes precedence) · CPC title

• H05K7/1492 Primary

  having electrical distribution arrangements, e.g. power supply or data communications · CPC title

• H04L67/535

  Tracking the activity of the user (network monitoring arrangements H04L43/00; recording of computer activity G06F11/34) · CPC title

• H05K5/0069

  having connector relating features for connecting the connector pins with the PCB or for mounting the connector body with the housing · CPC title