Coil arrangement

Patent metadata

Field	Value
Publication number	US-11043841-B2
Application number	US-201816189948-A
Country	US
Kind code	B2
Filing date	Nov 13, 2018
Priority date	May 25, 2016
Publication date	Jun 22, 2021
Grant date	Jun 22, 2021

Abstract

A coil arrangement for an inductive power transfer system comprising a core (32, 33) having a region of decreased permeability (34), a coil (45) associated with the core, and a tuning slug (35) which is moveable along an axis adjacent the region of decreased permeability in order to adjust the inductance of the coil arrangement, the tuning slug (35) having an effective permeability which varies along said axis.

First claim

The invention claimed is:

1. A wireless power transfer coil arrangement comprising:
a core having a region of decreased magnetic permeability;
a coil associated with the core; and
a tuning slug, wherein the tuning slug is moveable along a range of movement that passes through the region of decreased magnetic permeability and wherein movement of the tuning slug along the range changes an inductance of the wireless power transfer coil arrangement.

2. The wireless power transfer coil arrangement of as claimed in claim 1 wherein the movement of the tuning slug along the range changes an overall magnetic permeability of the core and the tuning slug.

3. The wireless power transfer coil arrangement of as claimed in claim 2 wherein the tuning slug has a varying cross sectional area along an axis defined by the range of movement.

4. The wireless power transfer coil arrangement of as claimed in claim 3 wherein magnetic permeability of the tuning slug increases along the axis.

5. The wireless power transfer coil arrangement of as claimed in claim 3 further comprising a slot in the core, wherein the slot provides the region of decreased magnetic permeability.

6. The wireless power transfer coil arrangement of as claimed in claim 3 wherein the core is formed of materials with a first magnetic permeability and a second magnetic permeability, wherein the region of decreased magnetic permeability comprises materials with the second magnetic permeability, and wherein the first magnetic permeability is greater than the second magnetic permeability.

7. The wireless power transfer coil arrangement of as claimed in claim 3 wherein the tuning slug comprises an angled face.

8. The wireless power transfer coil arrangement of as claimed in claim 3 wherein the tuning slug comprises a conical portion.

9. The wireless power transfer coil arrangement of as claimed in claim 3 in which wherein the tuning slug has an aspect ratio greater than 1:1.

10. The wireless power transfer coil arrangement of as claimed in claim 2 wherein the tuning slug is cylindrical.

11. The wireless power transfer coil arrangement of as claimed in claim 2 wherein the tuning slung comprises a cavity.

12. The wireless power transfer coil arrangement of as claimed in claim 2 wherein which the tuning slug is threaded and engages with a complementary thread in the core.

13. The wireless power transfer coil arrangement of as claimed in claim 2 wherein the core comprises at least two core parts having adjustable spacing to adjust a size of an air gap between the at least two core parts.

14. The wireless power transfer coil arrangement of as claimed in claim 13 wherein the two core parts are connected by complementary threads.

15. The wireless power transfer coil arrangement of claim 2 wherein the tuning slug comprises at least a first section and a second section and wherein the first section is movable relative to a second section.

16. The wireless power transfer coil arrangement of claim 1 wherein the core includes a bore defining the range of movement and wherein the tuning slug is moveable through the bore.

17. The wireless power transfer coil arrangement of claim 1 wherein the core comprises an air gap which provides the region of decreased magnetic permeability and the tuning slug passes through the air gap along the range of movement.

18. The wireless power transfer coil arrangement of claim 17 wherein the core comprises a cylindrical section having a circumferential slot defining the air gap and the tuning slug is ring-shaped and moveable along the cylindrical section past the air gap.

19. The wireless power transfer coil arrangement of claim 1 further comprising an actuator that moves the tuning slug relative to the core.

20. The wireless power transfer coil arrangement of claim 19 wherein the actuator is controlled with a control circuit to maintain a frequency of operation of a current flowing in the coil within a frequency range.

21. A wireless power transfer system including the wireless power transfer coil arrangement of claim 1 .

Assignees

• Apple Inc

Inventors

• Dela Cruz Lawrence Bernardo

Classifications

• H01F21/06 Primary

  by movement of core or part of core relative to the windings as a whole · CPC title

• H01F29/10

  having movable part of magnetic circuit {(high leakage transformers H01F38/08; dynamo-electric machines with movable part of magnetic circuit H02K23/44, H02K23/48)} · CPC title

• H02J50/12

  of the resonant type · CPC title

• H01F38/14

  Inductive couplings {(for wireless supply or distribution of electric power using inductive coupling H02J50/10)} · CPC title

• H02J50/70

  involving the reduction of electric, magnetic or electromagnetic leakage fields · CPC title