Compressor assembly for operating a compressed air supply system, compressed air supply system, and vehicle

Patent metadata

Field	Value
Publication number	US-11041489-B2
Application number	US-201816757773-A
Country	US
Kind code	B2
Filing date	Sep 5, 2018
Priority date	Oct 23, 2017
Publication date	Jun 22, 2021
Grant date	Jun 22, 2021

Abstract

A compressor arrangement for operating a compressed air supply installation includes a pneumatic compressor and an electric motor arranged inside a drive housing, the electric motor having an internal stator and an external outer rotor. The external outer rotor is arranged in a rotatable manner about the internal stator. The external outer rotor is supported in a rotatable manner about a center axis with respect to the drive housing via a bearing arrangement. The bearing arrangement has at least one bearing. The external outer rotor is supported by the bearing arrangement on an outer circumference of the outer rotor.

First claim

The invention claimed is:

1. A compressor arrangement for operating a compressed air supply installation, the compressor arrangement comprising:
an electric motor arranged inside a drive housing, the electric motor having:
an internal stator, and
an external outer rotor, the external outer rotor being arranged in a rotatable manner about the internal stator;

a pneumatic compressor; and
a bearing arrangement configured to support the external outer rotor, in a rotatable manner about a center axis of the external outer rotor, with respect to the drive housing,
wherein the bearing arrangement includes at least one bearing, and
wherein the bearing arrangement supports the external outer rotor with respect to the drive housing on an outer circumference of the external outer rotor.

2. The compressor arrangement as claimed in claim 1 , wherein the outer rotor has a flywheel mass weight.

3. The compressor arrangement as claimed in claim 1 , wherein the outer rotor has a practically cylindrical eccentric journal which is arranged about an eccentric axis, wherein the eccentric axis is arranged parallel and with a lifting spacing relative to the center axis.

4. The compressor arrangement as claimed in claim 3 , wherein the eccentric journal is a formation on a rotor end portion configured to receive a connecting rod via a connecting rod bearing.

5. The compressor arrangement as claimed in claim 1 , wherein the drive housing has a drive housing body and a drive housing cover,
wherein the stator is retained on the drive housing cover, and
wherein the bearing arrangement supports the outer rotor on an inner side of a housing wall of the drive housing body.

6. The compressor arrangement as claimed in claim 5 , wherein the drive housing body forms a motor housing and a crankcase of the compressor, wherein the drive housing cover is positioned on a front opening of the drive housing body in a closing manner at the front side.

7. The compressor arrangement as claimed in claim 1 , wherein the stator is arranged such that an axis of symmetry of the stator is orientated coaxially with the center axis, wherein a region of the stator surrounding the center axis is constructed in a materially filling manner or is at least partially hollow and free from a rotor shaft.

8. The compressor arrangement as claimed in claim 1 , wherein the at least one bearing comprises a bearing without an inner ring and/or a bearing without an outer ring.

9. The compressor arrangement as claimed in claim 1 , wherein the electric motor is an electronically commutated, brushless, direct-current motor having a control circuit comprising an electronic power unit.

10. The compressor arrangement as claimed in claim 1 , wherein the at least one bearing comprises a bearing selected from the group consisting of: a sliding bearing, a needle bearing, a ball bearing, a spherical roller bearing, and a cylindrical roller bearing.

11. The compressor arrangement as claimed in claim 1 , wherein the bearing arrangement includes at least one single-rowed bearing or at least one multi-rowed bearing.

12. The compressor arrangement as claimed in claim 1 , wherein the electric motor is configured to generate magnetic forces acting in an axial direction between the stator and the outer rotor to pretension the at least one bearing of the bearing arrangement.

13. The compressor arrangement as claimed in claim 1 , wherein the outer rotor is fixed via a further bearing in an axial direction.

14. The compressor arrangement as claimed in claim 1 , wherein at least one weight is arranged on the external circumference of the outer rotor.

15. The compressor arrangement as claimed in claim 4 , wherein the outer rotor is rotatably supported on the drive housing via a second bearing remote from the connecting rod and a third bearing near the connecting rod, the second bearing and the third bearing being arranged with a spacing in an axial direction.

16. The compressor arrangement as claimed in claim 1 , wherein the stator is arranged in an axial direction so as to be adjustable on the drive housing cover.

17. A compressed air supply installation, comprising:
a compressor arrangement as claimed in claim 1 ;
an air dryer; and
a valve arrangement.

18. A vehicle, comprising:
a pneumatic installation; and
a compressed air supply installation as claimed in claim 17 ,
wherein the compressed air supply installation as claimed in claim 17 is configured to operate the pneumatic installation.

19. The compressor arrangement as claimed in claim 1 , wherein the at least one bearing of the bearing arrangement includes:
a radially inner surface contacting the external circumference of the external outer rotor, and
a radially outer surface contacting a radially inner surface of an inner side of a housing wall of the drive housing.

20. The compressor arrangement as claimed in claim 19 , wherein the radially inner surface of the at least one bearing contacts the external circumference of the external outer rotor along an entire circumference of the radially inner surface of the at least one bearing, and
wherein the radially outer surface of the at least one bearing contacts the radially inner surface of the inner side of the housing wall of the drive housing along an entire circumference of the radially outer surface of the at least one bearing.

Assignees

• Wabco Gmbh
• Zf Cv Systems Hannover Gmbh

Inventors

• Kirchhoff Dirk
• Meissner Frank
• Nuss Eduard
• Seeger Marco

Classifications

• H02K1/2788

  the rotor consisting of a single magnet or two or more axially juxtaposed single magnets · CPC title

• F04B39/16

  Filtration; Moisture separation · CPC title

• F04B39/121

  Casings · CPC title

• F04B35/04 Primary

  the means being electric · CPC title

• H02K5/04

  Casings or enclosures characterised by the shape, form or construction thereof · CPC title