Systems and methods for pressure-based diagnostics for two stage turbo engines

Patent metadata

Field	Value
Publication number	US-11041452-B2
Application number	US-201815997503-A
Country	US
Kind code	B2
Filing date	Jun 4, 2018
Priority date	Jun 4, 2018
Publication date	Jun 22, 2021
Grant date	Jun 22, 2021

Abstract

Methods and systems are provided for conducting vehicle fuel system and/or evaporative emissions system diagnostics, where the diagnostics rely on a positive pressure with respect to atmospheric pressure. In one example, a method comprises activating an electric compressor positioned in an intake of an engine configured to receive purge gasses from the evaporative emissions system under boosted engine operation and natural engine operation, to direct a positive pressure with respect to atmospheric pressure to the fuel system and/or evaporative emission system to conduct said diagnostic. In this way, diagnostics that rely on positive pressure with respect to atmospheric pressure may be conducted in vehicles with a dual-path purge system, without introduction of a pump in the evaporative emissions system.

First claim

The invention claimed is:

1. A method for a vehicle, comprising:
directing purge gases to an engine from an evaporative emissions system selectively fluidically coupled to a fuel system via a fuel tank isolation valve, under boosted engine operation and natural aspiration engine operation;
commanding closed an air intake throttle positioned in an engine intake, commanding closed a shut-off valve positioned in a first conduit coupled between an ejector and the engine intake, commanding closed a canister purge valve positioned in a purge line coupled between the evaporative emissions system and the ejector, and commanding open a valve V 1 positioned in a second conduit coupled between the ejector and a vent line of the evaporative emissions system;
activating an electric compressor positioned in the engine intake to direct a positive pressure with respect to atmospheric pressure to the fuel system and/or evaporative emissions system; and
conducting a diagnostic that relies on the positive pressure via a pressure sensor, the diagnostic including monitoring pressure build-up or decay.

2. The method of claim 1 , wherein activating the electric compressor is performed under conditions where the engine is not combusting air and fuel.

3. The method of claim 1 , wherein activating the electric compressor includes providing power for the electric compressor via an onboard energy storage device, or under conditions where the vehicle is receiving energy from a source external to the vehicle.

4. The method of claim 1 , wherein the diagnostic includes a test for a presence or absence of undesired evaporative emissions stemming from the fuel system and/or evaporative emissions system.

5. The method of claim 1 , wherein the diagnostic includes a test to determine whether one or more quick connects that are utilized to couple one or more fluid-carrying components of the fuel system and/or evaporative emissions system are latched or locked, by monitoring for a sudden decrease in pressure in the fuel system and/or evaporative emissions system while the positive pressure is being directed to the fuel system and/or evaporative emissions system.

6. The method of claim 1 , wherein the diagnostic includes an air filter cleaning diagnostic, where an air filter is positioned in the vent line of the evaporative emissions system, and where the positive pressure reduces an amount of dust and/or debris associated with the air filter.

7. The method of claim 1 , wherein a speed of the electric compressor is variable for directing the positive pressure to the fuel system and/or evaporative emissions system as a function of the diagnostic.

8. A system for a hybrid vehicle, comprising:
an evaporative emissions system selectively coupled to a fuel system via a fuel tank isolation valve, the evaporative emissions system including a fuel vapor storage canister selectively coupled to atmosphere via a canister vent valve positioned in a vent line of the evaporative emissions system, and selectively coupled to an air intake of an engine via a dual-path fuel vapor canister purge system that includes at least a canister purge valve positioned in a purge line coupled between the evaporative emissions system and an ejector;
a throttle positioned in the air intake of the engine;
a shut-off valve positioned in a first conduit coupled between the ejector and the air intake of the engine;
a valve V 1 positioned in a second conduit coupled between the ejector and the vent line of the evaporative emissions system;
an electric compressor positioned in the air intake of the engine;
a pressure sensor configured to measure pressure in the fuel system and/or evaporative emissions system; and
a controller with computer readable instructions stored on non-transitory memory that when executed, cause the controller to:
command fully open the valve V 1 and command closed the throttle, canister purge valve, and shut-off valve, and activate the electric compressor to route a positive pressure with respect to atmospheric pressure to the fuel system and/or evaporative emissions system in order to conduct a diagnostic that relies on the positive pressure via the pressure sensor, the diagnostic including monitoring pressure build-up or decay.

9. The system of claim 8 , further comprising:
an air filter positioned in the vent line between the canister vent valve and atmosphere;
wherein the controller stores further instructions to command closed the fuel tank isolation valve and command open the canister vent valve prior to routing the positive pressure to the fuel system and/or evaporative emissions system; and
in response to an indication via the pressure sensor that pressure in the fuel system and/or evaporative emissions system is steadily decreasing during the routing of the positive pressure, continue the routing of the positive pressure until pressure in the fuel system and/or evaporative emissions system is within a threshold of atmospheric pressure.

10. The system of claim 9 , wherein the controller stores further instructions to activate the electric compressor at a speed greater than or equal to 90% of its maximum speed to route the positive pressure to the fuel system and/or evaporative emissions system.

11. The system of claim 8 , further comprising:
one or more quick connects to couple one or more fluid-carrying components of the fuel system and/or evaporative emissions system;
wherein the controller stores further instructions to command closed the canister vent valve and command open the fuel tank isolation valve prior to routing the positive pressure to the fuel system and/or evaporative emissions system; and
indicate that the one or more quick connects are not properly latched or locked in response to a rapid decrease in pressure in the fuel system and/or evaporative emissions system during the routing of the positive pressure.

12. The system of claim 11 , wherein the controller stores further instructions to activate the electric compressor at a speed greater than or equal to 90% of its maximum speed to route the positive pressure to the fuel system and/or evaporative emissions system.

13. The system of claim 8 , wherein the engine is not combusting air and fuel while the electric compressor is activated to route the positive pressure to the fuel system and/or evaporative emissions system.

14. The system of claim 8 , wherein the controller stores further instructions to:
prior to routing the positive pressure to the fuel system and/or evaporative emissions system, command closed the canister vent valve and command open the fuel tank isolation valve; and
in response to a positive pressure threshold being reached in the fuel system and/or evaporative emissions system during the routing of the positive pressure, command fully closed the valve V 1 , and indicate an absence of a source of undesired evaporative emissions stemming from the fuel system and/or evaporative emissions system in response to pressure in the fuel system and/or evaporative emission system remaining above a pressure bleed down threshold for a predetermined time period.

15. A system for a hybrid vehicle, comprising:
an evaporative emissions system selectively coupled to a fuel system via a fuel tank isolation valve, the evaporative emissions system including a fuel vapor storage canister selectively coupled to atmosphere via a canister vent valve positioned in a vent line of the evaporative emissions system, and selectively coupled to an air intake of an engine via a dual-path fuel vapor canister purge system that includes at least a canister purge valve positioned in a purge line

Assignees

• Ford Global Tech Llc

Inventors

• Dudar Aed

Classifications

• F02M25/0836

  Arrangement of valves controlling the admission of fuel vapour to an engine, e.g. valve being disposed between fuel tank or absorption canister and intake manifold · CPC title

• F02D43/04

  using only digital means · CPC title

• F02D41/003 Primary

  Adding fuel vapours, e.g. drawn from engine fuel reservoir · CPC title

• Y10S903/905

  Combustion engine · CPC title

• F02M25/0818 Primary

  having means for pressurising the evaporative emission space · CPC title