Stator assembly

Patent metadata

Field	Value
Publication number	US-11038385-B2
Application number	US-201615376422-A
Country	US
Kind code	B2
Filing date	Dec 12, 2016
Priority date	Dec 11, 2015
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

A four-pole stator assembly including a bobbin assembly; and two c-shaped stator cores, each c-shaped stator core comprising a back and first and second pole arms extending from the back. The bobbin assembly includes first and second bobbin portions, each bobbin portion comprising two hollow bobbin arms, each bobbin arm defining a slot for receiving a pole arm, and a winding wound around each bobbin arm. The c-shaped stator cores are arranged such that each c-shaped stator core bridges across both bobbin portions with one of the first and second pole arms extending through a slot in the first bobbin portion, and the other of the first and second pole arms extending through a slot in the second bobbin portion, the pole arms being fixed in the slots by adhesive.

First claim

The invention claimed is:

1. A four-pole stator assembly comprising:
a bobbin assembly; and
two c-shaped stator cores, each of the two c-shaped stator cores comprising a back and first and second pole arms extending from the back;
wherein the bobbin assembly comprises first and second bobbin portions, each of the first and second bobbin portions comprising two hollow bobbin arms, each of the two hollow bobbin arms defining a slot for receiving a pole arm, and a winding wound around each of the two hollow bobbin arms, and wherein the two c-shaped stator cores are arranged such that each of the two c-shaped stator cores bridges across both the first and second bobbin portions with one of the first and second pole arms extending through a slot in the first bobbin portion, and the other of the first and second pole arms extending through a slot in the second bobbin portion, the pole arms being fixed in the slots by adhesive.

2. The four-pole stator assembly of claim 1 , wherein each of the first and second bobbin portions comprises a semi-cylindrical recess.

3. The four-pole stator assembly of claim 2 , wherein the semi-cylindrical recess comprises two pole face windows, each of the two pole face windows representing an interior termination of each of the slots through the respective bobbin portion.

4. The four-pole stator assembly of claim 2 , wherein the semi-cylindrical recess in each of the first and second bobbin portions forms part of a cylindrical bore through the bobbin assembly.

5. The four-pole stator assembly of claim 1 , wherein each pole arm of each of the two c-shaped stator cores comprises a pole face at an opposite end of the pole arm to the back.

6. The four-pole stator assembly of claim 5 , wherein each pole arm comprises a groove for containing adhesive positioned proximate to the pole face.

7. The four-pole stator assembly of claim 5 , wherein each of the first and second bobbin portions comprises a semi-cylindrical recess, the semi-cylindrical recess of each of the first and second bobbin portions comprising two pole face windows, each pole face window representing an interior termination of each of the slots through the respective bobbin portion, and each of the pole faces is located at a pole face window so as to form part of a wall of the semi-cylindrical recess.

8. The four-pole stator assembly of claim 1 , wherein each of the two hollow bobbin arms comprises an outer flange.

9. The four-pole stator assembly of claim 1 , wherein the bobbin assembly comprises one or more fixing recesses.

10. The four-pole stator assembly of claim 9 , wherein each of the first and second bobbin portions of the bobbin assembly comprises a fixing recess.

11. An electric motor comprising a rotor assembly, a frame, and a stator assembly, the four-pole stator assembly comprising:
a bobbin assembly; and
two c-shaped stator cores, each of the two c-shaped stator cores comprising a back and first and second pole arms extending from the back;
wherein the bobbin assembly comprises first and second bobbin portions, each of the bobbin portions comprising two hollow bobbin arms, each of the two hollow bobbin arms defining a slot for receiving a pole arm, and a winding wound around each hollow bobbin arm, and wherein the two c-shaped stator cores are arranged such that each of the two c-shaped stator cores bridges across both the first and second bobbin portions with one of the first and second pole arms extending through a slot in the first bobbin portion, and the other of the first and second pole arms extending through a slot in the second bobbin portion, the pole arms being fixed in the slots by adhesive.

12. The electric motor of claim 11 , wherein the rotor assembly comprises a permanent magnet fixed to a rotatable shaft, and the rotor assembly is positioned such that the permanent magnet is located between the two c-shaped stator cores.

13. The electric motor of claim 12 , wherein the permanent magnet is a four pole magnet.

14. The electric motor of any claim 11 , wherein the bobbin assembly is fixed to the frame, the frame comprising one or more lugs that fit into one or more fixing recesses in the bobbin assembly.

15. The electric motor of claim 14 , wherein the one or more lugs are fixed in the one or more fixing recesses by adhesive.

16. The electric motor of claim 11 , wherein each of the first and second bobbin portions comprises a semi-cylindrical recess.

17. The electric motor of claim 16 , wherein the semi-cylindrical recess comprises two pole face windows, each of the two pole face windows representing an interior termination of each of the slots through the respective bobbin portion.

18. The electric motor of claim 16 , wherein the semi-cylindrical recess in each of the first and second bobbin portions forms part of a cylindrical bore through the bobbin assembly.

19. The electric motor of claim 11 , wherein each pole arm of each of the two c-shaped stator cores comprises a pole face at an opposite end of the pole arm to the back.

20. The electric motor of claim 19 , wherein each pole arm comprises a groove for containing adhesive positioned proximate to the pole face.

21. The electric motor of claim 19 , wherein each of the first and second bobbin portions comprises a semi-cylindrical recess, the semi-cylindrical recess of each of the first and second bobbin portions comprising two pole face windows, each of the two pole face windows representing an interior termination of each of the slots through the respective bobbin portion, and each pole face is located at a pole face window so as to form part of a wall of the semi-cylindrical recess.

Assignees

• Dyson Technology Ltd

Inventors

• Dymond Nigel Youatt
• Barnes Andrew Simeon
• Clothier Andrew Charlton

Classifications

• H02K37/16

  having horseshoe armature cores · CPC title

• H02K21/185

  with the axis of the rotor perpendicular to the plane of the armature · CPC title

• H02K21/18

  having horse-shoe armature cores (with homopolar co-operation H02K21/20) · CPC title

• H02K15/028

  Fastening stator or rotor bodies to casings, supports, shafts or hubs · CPC title

• H02K3/524

  for U-shaped, E-shaped or similarly shaped cores · CPC title