Color homogenizing film for displays with direct-lit backlight units

Patent metadata

Field	Value
Publication number	US-11036082-B2
Application number	US-201916422730-A
Country	US
Kind code	B2
Filing date	May 24, 2019
Priority date	Jul 12, 2018
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

A display may have a pixel array such as a liquid crystal pixel array. The pixel array may be illuminated with backlight illumination from a backlight unit. The backlight unit may include an array of light-emitting diodes and a light reflector that helps reflect light from the light-emitting diodes through the pixel array. A color conversion layer may be used to convert light from the light-emitting diodes from blue light to white light. A microlens array layer formed over the color conversion layer may spread the light from the color conversion layer to homogenize the light. To ensure light is emitted from the backlight with a uniform color, the microlens array layer may have different transmittance portions. A central portion of the microlens array layer may transmit more light and reflect less light than an edge portion of the microlens array layer.

First claim

What is claimed is:

1. A display, comprising:
an array of pixels; and
a backlight configured to produce backlight illumination for the array of pixels, wherein the backlight comprises:
a two-dimensional array of light-emitting diode cells each of which includes at least one light-emitting diode that is configured to emit light;
a color conversion layer formed over the two-dimensional array of light-emitting diode cells; and
a microlens array layer formed over the color conversion layer, wherein the microlens array layer has a central portion and an edge portion that surrounds the central portion, wherein the central portion has a first transmittance, and wherein the edge portion has a second transmittance that is different than the first transmittance.

2. The display defined in claim 1 , wherein the light-emitting diodes in the two-dimensional array of light-emitting diode cells emit blue light and wherein the color conversion layer comprises a phosphor layer that converts the blue light from the light-emitting diodes to white light.

3. The display defined in claim 2 , wherein the backlight further comprises:
a dichroic filter interposed between the two-dimensional array of light-emitting diode cells and the color conversion layer.

4. The display defined in claim 1 , wherein the first transmittance is higher than the second transmittance.

5. The display defined in claim 1 , wherein the central portion of the microlens array layer comprises at least a first microlens having a first shape, wherein the edge portion of the microlens array layer comprises at least a second microlens having a second shape, and wherein the first and second shapes are different.

6. The display defined in claim 5 , wherein the microlens array layer comprises a plurality of microlenses with shapes that gradually change from the first shape to the second shape.

7. The display defined in claim 1 , wherein the central portion of the microlens array layer comprises a plurality of concave microlenses and wherein the edge portion of the microlens array layer comprises a plurality of convex microlenses.

8. The display defined in claim 1 , wherein the central portion of the microlens array layer comprises a plurality of first light redirecting structures each having a first shape and wherein the edge portion of the microlens array layer comprises a plurality of second light redirecting structures each having a second shape that is different than the first shape.

9. The display defined in claim 8 , wherein the central portion of the microlens array layer only includes the first light redirecting structures and wherein the edge portion of the microlens array layer only includes the second light redirecting structures.

10. The display defined in claim 8 , wherein a relative density of the first light redirecting structures relative to the second light redirecting structures follows a curved profile at a boundary between the central portion and the edge portion of the microlens array layer.

11. The display defined in claim 1 , wherein the microlens array layer comprises a layer with a plurality of microlenses and a coating on a lower surface of the layer with the plurality of microlenses.

12. The display defined in claim 11 , wherein the coating is a reflective coating with a reflectance gradient between the central portion and the edge portion of the microlens array layer.

13. The display defined in claim 11 , wherein the coating comprises a plurality of perforations and wherein a density of perforations is higher in the central portion of the microlens array layer than the edge portion.

14. A display, comprising:
an array of pixels; and
a backlight configured to produce backlight illumination for the array of pixels, wherein the backlight comprises:
a plurality of light-emitting diodes that are configured to emit light;
a microlens array layer that is configured to spread the light from the plurality of light-emitting diodes, wherein the microlens array layer has an edge portion and a central portion, wherein the edge portion extends around a periphery of the microlens array layer and surrounds the central portion, and wherein the central portion has a higher transmittance than the edge portion.

15. The display defined in claim 14 , wherein the backlight further comprises:
a color conversion layer configured to convert the light from the plurality of light-emitting diodes from a first color to a second color.

16. The display defined in claim 15 , wherein the backlight further comprises:
a dichroic filter, wherein the color conversion layer is interposed between the dichroic filter and the microlens array layer; and
a plurality of optical films formed over the microlens array layer.

17. The display defined in claim 14 , wherein the edge portion of the microlens array layer comprises a plurality of convex microlenses and the central portion of the microlens array layer comprises a plurality of concave microlenses.

18. The display defined in claim 17 , wherein a relative density of convex microlenses follows a gradient that decreases based on a distance to an edge of the microlens array layer.

19. A display, comprising:
an array of pixels; and
a backlight configured to produce backlight illumination for the array of pixels, wherein the backlight comprises:
a two-dimensional array of light-emitting diodes;
a dichroic filter formed over the two-dimensional array of light-emitting diodes;
a color conversion layer formed over the dichroic filter; and
a microlens array layer formed over the color conversion layer, wherein the microlens array layer has an upper surface, wherein a first portion of the upper surface has a plurality of concave microlenses, wherein a second portion of the upper surface has a plurality of convex microlenses, and wherein a relative density of the plurality of convex microlenses follows a gradient that decreases based on a distance to an edge of the microlens array layer.

Assignees

• Apple Inc

Inventors

• Liu Rong
• Sun Yu P
• Yin Victor H
• Qi Jun
• Hong Ziruo

Classifications

• G02F1/133388

  with constructional differences between the display region and the peripheral region · CPC title

• G02F1/133614

  using photoluminescence, e.g. phosphors illuminated by UV or blue light · CPC title

• G02F1/133607

  the light controlling member including light directing or refracting elements, e.g. prisms or lenses · CPC title

• G02F1/133611

  including means for improving the brightness uniformity · CPC title

• G02B6/0058

  varying in density, size, shape or depth along the light guide · CPC title