Sensing of a magnetic target

Patent metadata

Field	Value
Publication number	US-11035672-B2
Application number	US-201514710555-A
Country	US
Kind code	B2
Filing date	May 12, 2015
Priority date	May 12, 2015
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

An apparatus comprises a magnetic target for generating a magnetic field that is uniform and concentric about a central axis of the target; an array of three-axis digital magnetic compasses for sensing the magnetic field; and a processor for finding intersection points of vectors from the compasses to the target. The vectors lie in a global X-Y plane that is normal to the central axis. Each vector indicates a direction of sensed magnetic field from one of the compasses to the magnetic target.

First claim

The invention claimed is:

1. Apparatus comprising:
a magnetic target for generating a magnetic field that is uniform and concentric about a central axis of the target;
an array of three-axis digital magnetic compasses for sensing components of the magnetic field; and
a processor for computing direction vectors, lying in a global X-Y plane that is normal to the central axis, from the sensed components indicating a direction of sensed magnetic field from one of the compasses to the magnetic target, finding intersection points of the direction vectors from the compasses to the target, and determining the in-plane lengths of each direction vector from the compasses to the magnetic target, wherein the processor uses the intersection points and the in-plane lengths to derive a position of the magnetic target relative to the magnetic compasses in the global X-Y plane.

2. The apparatus of claim 1 , wherein the intersection is derived from directions of the direction vectors but not magnitudes of the vectors.

3. The apparatus of claim 1 , wherein the array further includes an additional digital magnetic compass; and wherein the processor uses measurements from the additional compass to compensate for the Earth's magnetic field and iron effects.

4. The apparatus of claim 1 , wherein the magnetic target includes a cylindrical ferromagnetic core and a torroidal magnet surrounding the core.

5. The apparatus of claim 4 , wherein the magnetic target further includes a focusing cone about the core and adjacent to the torroidal magnet.

6. The apparatus of claim 5 , wherein magnetic target further includes a housing and a spring within the housing for outwardly biasing the torroidal magnet.

7. A method of using the apparatus of claim 1 to perform a manufacturing operation on a non-magnetic structure, the method comprising
from one side of the structure, positioning the magnetic target;
from an opposite side of the structure, moving the array over an expected position of the magnetic target;
using the processor to determine an offset vector between the magnetic target and a reference position;
moving the reference position according to the offset vector; and
performing the manufacturing operation on the structure after the reference position has been moved.

8. A method of locating a hidden feature behind a non-magnetic structure, the method comprising:
placing a magnetic target at the feature, the magnetic target configured to generate a magnetic field that is uniform and concentric about a central axis of the target;
scanning a front of the structure to sense the magnetic field using an array of three-axis digital magnetic compasses;
computing a direction vector indicating a direction of sensed magnetic field, and having a computed length, from each compass to the magnetic target, each direction vector lying in an X-Y plane that is normal to a centerline of the magnetic target;
finding intersection points of the direction vectors; and
using the intersection points and the computed lengths to compute an offset vector from the target to a reference point, and using the offset vector to move the reference point, wherein the intersection points are used to derive a position of the target relative to the digital magnetic compasses in the X-Y plane.

9. The method of claim 8 , wherein the structure includes aircraft skin, wherein the hidden feature includes a pilot hole in a stiffener behind the aircraft skin; wherein the magnetic target is placed in the pilot hole; and wherein the array is scanned over the front of the aircraft skin.

10. Apparatus comprising:
a magnetic target for generating a magnetic field that is uniform and concentric about a central axis of the target;
an array of three-axis digital magnetic compasses for sensing the magnetic field; and
a processor for finding intersection points of vectors from the compasses to the target, the vectors lying in a global X-Y plane that is normal to the central axis, each vector indicating a direction of sensed magnetic field, and having a computed length, from one of the compasses to the magnetic target, wherein the processor uses the intersection points to compute a position of the magnetic target as a statistical measure of the length of the in-plane vectors.

11. The apparatus of claim 10 , wherein the processor determines an offset vector from the target to a reference point.

12. The apparatus of claim 10 , wherein each digital magnetic compass includes magnetic sensors for sensing components of the magnetic field along local a-and b-axes, and wherein the components are transformed from the local a- and b-axes to the global X-Y plane.

13. The apparatus of claim 10 , wherein the array further includes an additional digital magnetic compass; and wherein the processor uses measurements from the additional compass to compensate for the Earth's magnetic field and iron effects.

14. The apparatus of claim 13 , wherein the magnetic target includes a cylindrical ferromagnetic core and a toroidal magnet surrounding the core.

15. The apparatus of claim 14 , wherein the magnetic target further includes a focusing cone about the core and adjacent to the toroidal magnet.

16. The apparatus of claim 15 , wherein magnetic target further includes a housing and a spring within the housing for outwardly biasing the toroidal magnet.

17. The Apparatus of claim 10 , wherein the intersection points are derived from directions of the vectors but not magnitudes of the vectors.

18. Apparatus comprising:
a magnetic target for generating a magnetic field that is uniform and concentric about a central axis of the target;
an array of three-axis digital magnetic compasses for sensing the magnetic field; and
a processor for finding intersection points of vectors from the compasses to the target, the vectors lying in a global X-Y plane that is normal to the central axis, each vector indicating a direction of sensed magnetic field from one of the compasses to the magnetic target, wherein the processor: determines a direction vector for each compass, determines the intersection points from the direction vectors, computes in-plane distances of the target from the intersection points, and computes the position of the target as a statistical measure of the in-plane distances.

19. The apparatus of claim 18 , wherein the processor computes a statistical confidence measure of the in-plane distances.

20. The apparatus of claim 18 , wherein the processor calculates depth of the magnetic target using the in-plane distances and at least one z-component of magnetic strength.

Assignees

• Boeing Co

Inventors

• Favilla Stephan Joel
• Merkley Alan Ray

Classifications

• G01V3/081 Primary

  the magnetic field is produced by the objects or geological structures (characterised by the method of magnetic field measurement G01R33/00) · CPC title

• G01V15/00

  Tags attached to, or associated with, an object, in order to enable detection of the object (record carriers for use with machines having a detectable tag or marker G06K19/00) · CPC title

• G01R33/0206

  Three-component magnetometers · CPC title

• G01B7/004 Primary

  for measuring coordinates of points · CPC title

• G01R33/0005

  Geometrical arrangement of magnetic sensor elements; Apparatus combining different magnetic sensor types (G01R33/0206 takes precedence) · CPC title