Controlling an actuator for a clutch

Patent metadata

Field	Value
Publication number	US-11035424-B2
Application number	US-201716761868-A
Country	US
Kind code	B2
Filing date	Nov 21, 2017
Priority date	Nov 21, 2017
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

The disclosure relates to a method for controlling an actuator or an actuator device, at least comprising a clutch and an actuator, which actuator has: an electric drive motor and a control device; a ramp mechanism, which comprises a rotatable first disk, which has first ramps, a second disk, which can be moved only in an axial direction and which has second ramps, and balls, which are arranged between the disks in the first ramps and second ramps; and at least one spring for moving the second disk in the axial direction. The dynamics of the electric drive motor are reduced by the control device at least in dependence on at least the determined preloading force or the first play in such a way that, during braking, the pin contacts only one side surface or that, in the event of a reversal of the rotational motion, the pin bridges the first play at a reduced first rotational speed of the drive motor and comes into contact with the other side surface and only then does an increase to a second rotational speed occur.

First claim

The invention claimed is:

1. A method for controlling an actuator of an actuator device, the actuator device comprising a clutch and an actuator with:
an electric drive motor and a control device;
a ramp mechanism including a rotatable first disk, which has first ramps, a second disk, which can be moved only in an axial direction and which has second ramps, and balls, which are arranged between the disks in the first ramps and second ramps; and
at least one spring for moving the second disk in the axial direction;
wherein the first disk is rotatable via the drive motor, and by means of the ramp mechanism the second disk is movable thereby in a first axial direction for actuating the clutch, and the second disk is movable by the at least one spring in a second axial direction and the first disk is rotatable thereby;
wherein the second disk is secured via a pin which cooperates with a groove on the second disk relative to a rotation in a circumferential direction;
wherein the pin is supported at least according to a rotational direction of the first disk on a first side surface facing in a first circumferential direction or on a second side surface of the groove facing in a second circumferential direction;
in the event of an imminent braking or a reversal of the rotational motion of the drive motor, the method comprising:
a) establishing a currently present rotational direction of the first disk and determining the side surface on which the pin is supported during the rotation of the first disk; and
at least one of
b) determining a preloading force of the at least one spring according to a position of the second disk in the axial direction; and
c) determining a first play between the pin and the first side surface as well as the second side surface; and
then
d) reducing dynamics of the electric drive motor by the control device at least in dependence on at least the determined preloading force or the first play in such a way that, during braking, the pin contacts only the side surface established in step a) or that in the event of a reversal of the rotational motion, the pin bridges the first play at a reduced first rotational speed of the drive motor and comes into contact with the other side surface and only then does an increase to a second rotational speed occur.

2. The method of claim 1 , wherein in step c) a second play of at least one speed-transforming gear between the drive motor and the first disk is additionally taken into account.

3. The method of claim 1 , wherein the method is carried out when the actuator is moved into a mechanical end stop.

4. The method of claim 1 , wherein the method is carried out when the actuator is moved out of a mechanical end stop into a position which corresponds to a torque requirement of the clutch.

5. The method of claim 1 , wherein the method is carried out when the clutch is closed, wherein during step d) the first rotational speed is constant.

6. The method of claim 1 , wherein the method is carried out when the clutch is opened.

7. The method of claim 6 , wherein the clutch is opened at a third rotational speed of the drive motor, wherein directly before reaching a kiss point of the clutch the drive motor has a fourth rotational speed which is reduced relative to the third rotational speed.

8. The method of claim 7 , wherein during the braking of the electric drive motor the third rotational speed of the first disk decreases exponentially.

9. A system, comprising:
a drive motor;
a clutch;
an actuator for the clutch, the actuator including an electric drive motor and a control device;
a ramp mechanism which includes a rotatable first disk, which has first ramps, a second disk which can be moved only in an axial direction and which has second ramps, and balls which are arranged between the disks in the first ramps and second ramps; and
at least one spring for moving the second disk in the axial direction;
wherein the control device includes a processor and a memory, the memory storing instructions executable by the processor to:
a) establish a currently present rotational direction of the first disk and determine the side surface on which the pin is supported during the rotation of the first disk; and
at least one of
b) determine a preloading force of the at least one spring according to a position of the second disk in the axial direction; and
c) determine a first play between the pin and the first side surface as well as the second side surface; and then
d) reduce dynamics of the electric drive motor by the control device at least in dependence on at least the determined preloading force or the first play in such a way that, during braking, the pin contacts only the side surface established in step a) or that in the event of a reversal of the rotational motion, the pin bridges the first play at a reduced first rotational speed of the drive motor and comes into contact with the other side surface and only then does an increase to a second rotational speed occur.

10. The system of claim 9 , wherein in step c) a second play of at least one speed-transforming gear between the drive motor and the first disk is additionally taken into account.

11. The system of claim 9 , wherein the instructions further include instructions to execute at least one of steps a) to d) when the actuator is moved into a mechanical end stop.

12. The system of claim 9 , wherein the instructions further include instructions to execute at least one of steps a) to d) when the actuator is moved out of a mechanical end stop into a position which corresponds to a torque requirement of the clutch.

13. The system of claim 9 , wherein the instructions further include instructions to execute at least one of steps a) to d) when the clutch is closed, wherein during step d) the first rotational speed is constant.

14. The system of claim 13 , wherein the first rotational speed is constant in a transmission region of the clutch in which between 5 and 15 newton meters are able to be transmitted.

15. The system of claim 9 , wherein the instructions further include instructions to omit at least one of steps a) to d) according to an amount of torque which is required in the event of a torque requirement.

16. The system of claim 15 , wherein the amount of the requested torque is at least 50 newton meters.

17. The system of claim 9 , wherein instructions further include instructions to execute at least one of steps a) to d) when the clutch is opened.

18. The system of claim 17 , wherein the clutch is opened at a third rotational speed of the drive motor, wherein directly before reaching a kiss point of the clutch the drive motor has a fourth rotational speed which is reduced relative to the third rotational speed.

19. The system of claim 18 , wherein during the braking of the electric drive motor the third rotational speed of the first disk decreases exponentially.

20. The system of claim 19 , wherein the exponential decrease in the third rotational speed takes place in a transmission region of the clutch in which between 5 and 15 newton meters are able to be transmitted.

Assignees

• Gkn Automotive Ltd

Inventors

• Fitz Rudolf
• Esch Eric

Classifications

• F16D2023/123

  Clutch actuation by cams, ramps or ball-screw mechanisms · CPC title

• F16D2125/36

  Helical cams, Ball-rotating ramps · CPC title

• F16D2500/1023

  Electric motor · CPC title

• F16D23/12

  Mechanical clutch-actuating mechanisms arranged outside the clutch as such (specific for combined clutches F16D21/00; mechanisms specific for synchronisation F16D23/02) · CPC title

• F16D2500/501

  Relating the actuator · CPC title