Blower, electric machine and associated method

Patent metadata

Field	Value
Publication number	US-11035381-B2
Application number	US-201615265398-A
Country	US
Kind code	B2
Filing date	Sep 14, 2016
Priority date	Sep 16, 2015
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

A blower includes an impeller housing, an impeller rotatably secured to the housing and an electric motor. The motor has a motor housing with a central portion and a radially extending portion extending from the central portion, a venturi chamber adjacent the motor housing and opposed to the impeller housing, a stator secured to the central portion of the motor housing, a rotor rotatably secured to the central portion of the housing, and at least one heat generating electrical component secured to the radially extending portion of the motor housing. The impeller housing has a first air pressure therein and the motor housing has a second air pressure therein different that the first air pressure. The venturi housing and the motor housing define a passageway therebetween whereby the difference in air pressure generates air flow within the motor housing to cool the at least one heat generating electrical component.

First claim

What is claimed is:

1. A blower, comprising:
an impeller housing;
an impeller rotatably secured to said impeller housing; and
an electric motor having:
a motor housing with a central portion and a radially extending portion extending from the central portion,
a venturi chamber adjacent the motor housing and the impeller housing, wherein the venturi chamber is in direct flow communication with the impeller housing, wherein said venturi chamber radially overlaps the impeller,
a stator secured to the central portion of the motor housing,
a rotor rotatably secured to the central portion of the motor housing, and
at least one heat generating electrical component secured to the radially extending portion of the motor housing, said electric motor configured to rotate said impeller to generate a first air pressure within said impeller housing, and said motor housing having a second air pressure therein less than the first air pressure, said venturi chamber and said motor housing defining a passageway configured to channel an air flow from said impeller housing to said at least one heat generating electrical component within said motor housing, said passageway includes a regulator for regulating a flow of air from said impeller housing toward said motor housing, therebetween whereby the difference in air pressure generates air flow within the motor housing to cool the at least one heat generating electrical component.

2. The blower according to claim 1 , further comprising a second radially extending portion extending from the central portion and spaced from the first mentioned radially extending portion.

3. The blower according to claim 1 , wherein the venturi chamber and the motor housing are adjoined to each other and wherein the impeller housing defines an opening therethrough and wherein the motor housing defines an opening therethrough, whereby an opening of the venturi chamber and the opening of the motor housing are aligned to permit air flow from the impeller housing to the motor housing.

4. The blower according to claim 1 , wherein the radially extending portion of the motor housing defines an air outlet thereof.

5. The blower according to claim 1 , wherein the motor housing includes the regulator for modifying air flow through the motor housing.

6. The blower according to claim 1 , wherein the motor housing is adapted to regulate the amount of cooling going to the radially extending portion of the motor housing.

7. The blower according to claim 1 , wherein the motor housing and the venturi chamber are adapted to provide an air flow directed radially.

8. A motor for using in rotating an impeller in an impeller housing of a blower, comprising:
a motor housing with a central portion and a radially extending portion extending from the central portion;
a stator secured to the central portion of the motor housing;
a rotor rotatably secured to the central portion of the motor housing;
a venturi chamber adjacent the motor housing and the impeller housing, wherein the venturi chamber is in direct flow communication with the impeller housing, wherein said venturi chamber radially overlaps the impeller;
at least one heat generating electrical component secured to the radially extending portion of the motor housing, said electric motor configured to rotate said impeller to generate a first air pressure within said impeller housing, and said motor housing having a second air pressure therein less than the first air pressure, said venturi chamber and said motor housing defining a passageway configured to channel an air flow from said impeller housing to said at least one heat generating electrical component within said motor housing, said passageway includes a regulator for regulating a flow of air from said impeller housing toward said motor housing, therebetween whereby the difference in air pressure generates air flow within the motor housing to cool the at least one heat generating electrical component.

9. The motor according to claim 8 , further comprising a second radially extending portion extending from the central portion and spaced from the first mentioned radially extending portion.

10. The motor according to claim 8 , wherein said venturi chamber and the motor housing are adjoined to each other and wherein said venturi chamber defines an opening therethrough and wherein the motor housing defines an opening therethrough, whereby the opening of said venturi chamber and the opening of the motor housing are aligned to permit air blow from the impeller housing to the motor housing.

11. The motor according to claim 8 , wherein the radially extending portion of the motor housing defines an air outlet thereof.

12. The motor according to claim 8 , wherein the motor housing includes the regulator for modifying air flow through the motor housing.

13. The motor according to claim 8 , wherein the motor housing is adapted to regulate the amount of cooling going to the radially extending portion of the motor housing.

14. A method for cooling electrical components of a motor used to rotate an impeller in a blower, comprising:
providing a motor housing with a central portion and a radially extending portion extending from the central portion;
securing at least one heat generating electrical component to the radially extending portion of the motor housing;
rotating the impeller to generate a first air pressure within an impeller housing;
subjecting the motor housing to a first second air pressure being less than the first air pressure;
coupling a venturi chamber adjacent the motor housing and the impeller housing, wherein the venturi chamber is in direct flow communication with the impeller housing, wherein said venturi chamber radially overlaps the impeller;
channeling an air flow from the impeller housing to the at least one heat generating electrical component within the motor housing, the passageway includes a regulator for regulating a flow of air from the impeller housing toward the motor housing, whereby the difference in between the first and second air pressures generates air flow within the motor housing to cool the at least one heat generating electrical component.

Assignees

• Regal Beloit America Inc

Inventors

• Kreidler Jason Jon
• Rohoza Rafal Pawel
• Drye Edward L
• Eagleton C Scott
• Klopp Mark Lyon
• Marks Michael Allen

Classifications

• F04D29/5806

  Cooling the drive system · CPC title

• H02K9/06

  with fans or impellers driven by the machine shaft · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• F04D17/16

  for displacing without appreciable compression · CPC title

• H02K11/33

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title