Thermal insulation product based on mineral wool and method of fabrication of the product

Patent metadata

Field	Value
Publication number	US-11035062-B2
Application number	US-201916373674-A
Country	US
Kind code	B2
Filing date	Apr 3, 2019
Priority date	Jan 11, 2013
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

The invention relates to a thermal insulation product based on mineral wool comprising mineral fibers, the product comprising two main faces and longitudinal and transverse edges perpendicular to the main faces, the product being characterized by the following orientation fractions:
a longitudinal orientation fraction greater than or equal to 48 %, or even 50 %, along an angle of more or less 6° with respect to the plane of the main faces, when the mineral fibers are counted only in a longitudinal cross-section, and a mean orientation fraction greater than or equal to 40 %, or even 45 %, along an angle of more or less 6° with respect to the plane of the main faces, when the mineral fibers are counted both in a transverse cross-section and in a longitudinal cross-section.

The invention allows the insulating power of a thermal insulation product based on mineral wool to be improved without increasing its thickness.

First claim

The invention claimed is:

1. A thermal insulation product based on mineral wool comprising mineral fibers, the product comprising two main faces and longitudinal and transverse edges perpendicular to the main faces, wherein the product has the following orientation fractions:
a longitudinal orientation fraction TO L (0°+/−6°) greater than or equal to 48% along an angle of plus or minus 6° with respect to the plane of the main faces, when the mineral fibers are counted only in a longitudinal cross-section, and
a mean orientation fraction TO m (0°+/−6°) greater than or equal to 40% along an angle of plus or minus 6° with respect to the plane of the main faces, when the mineral fibers are counted both in a transverse cross-section and in a longitudinal cross-section.

2. The thermal insulation product as claimed in claim 1 , wherein the product additionally has the following orientation fractions:
a longitudinal orientation fraction TO L (0°+/−12°) greater than or equal to 75% along an angle of plus or minus 12° with respect to the plane of the main faces, when the mineral fibers are counted both in a transverse cross-section and in a longitudinal cross-section, and
a mean orientation fraction TO m (0°+/−12°) greater than or equal to 70% along an angle of plus or minus 12° with respect to the plane of the main faces, when the mineral fibers are counted both in a transverse cross-section and in a longitudinal cross-section.

3. The thermal insulation product as claimed in claim 1 , wherein the product additionally has the following orientation fractions:
a longitudinal orientation fractions TO L (0°+/−24°) greater than or equal to 90% along an angle of plus or minus 24° with respect to the plane of the main faces, when the mineral fibers are counted both in a transverse cross-section and in a longitudinal cross-section, and
a mean orientation fraction TO m (0°+/−24°) greater than or equal to 85% along an angle of plus or minus 24° with respect to the plane of the main faces, when the mineral fibers are counted both in a transverse cross-section and in a longitudinal cross-section.

4. The thermal insulation product as claimed in claim 1 , wherein the mineral fibers have a micronaire value in the range between 8 and 15 L/min.

5. The thermal insulation product as claimed in claim 1 , having a thermal conductivity of less than or equal to 32 mW/m.K and a density of at least 15 kg/m 3 .

6. The thermal insulation product as claimed in claim 1 , having a thermal conductivity of less than or equal to 29 mW/m.K and a density of at least 40 kg/m 3 .

7. The thermal insulation product as claimed in claim 5 , having a density between 15 and 60 kg/m 3 .

8. The thermal insulation product as claimed in claim 5 , having a density between 15 and 27 kg/m 3 .

9. The thermal insulation product as claimed in claim 5 , having a density between 18 and 25 kg/m 3 .

10. The thermal insulation product as claimed in claim 6 , having a density between 55 and 80 kg/m 3 .

11. The thermal insulation product as claimed in claim 6 , having a density between 50 and 65 kg/m 3 .

12. The thermal insulation product as claimed in claim 6 , having a density between 55 and 65 kg/m 3 .

13. The thermal insulation product as claimed in claim 1 , wherein the longitudinal orientation fraction TO L (0°+/−6°) is greater than or equal to 50% and the mean orientation fraction TO m (0°+/−6°) is greater than or equal to 45%.

14. The thermal insulation product as claimed in claim 2 , wherein the longitudinal orientation fraction TO L (0°+/−12°) is greater than or equal to 80% and the mean orientation fraction TO m (0°+/−12°) is greater than or equal to 72%.

Assignees

• Saint Gobain Isover

Inventors

• Teragami Kenichiro

Classifications

• D04H1/4209 Primary

  Inorganic fibres · CPC title

• C03B37/048

  Means for attenuating the spun fibres, e.g. blowers for spinner cups · CPC title

• C03B37/04

  by using centrifugal force {, e.g. spinning through radial orifices; Construction of the spinner cups therefor (bonder application C03C25/00)} · CPC title

• C03B37/00

  Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags · CPC title

• D04H1/74

  the fibres being orientated, e.g. in parallel {(anisotropic fleeces)} · CPC title