Method for repairing ceramic matrix composite and ceramic matrix composite member

Patent metadata

Field	Value
Publication number	US-11034106-B2
Application number	US-201816029117-A
Country	US
Kind code	B2
Filing date	Jul 6, 2018
Priority date	Jul 11, 2017
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

A method for repairing a target member including a ceramic matrix composite reinforced by ceramic fiber includes: a removal step of removing at least a part of a surface of the target member; an arrangement step of arranging a green body for repair which includes the ceramic fiber on a portion where the surface is removed in the removal step; an impregnation step of impregnating at least the portion of the target member where the green body for repair is disposed with slurry; and a sintering step of sintering the target member on which the green body for repair is disposed, after the impregnation step.

First claim

The invention claimed is:

1. A method for repairing a target member including a ceramic matrix composite reinforced by ceramic fiber, the method comprising:
a removal step of removing at least a part of a surface of the target member;
a hole-forming step of forming at least one hole on the portion where the surface is removed after the removal step;
an arrangement step of arranging a green body for repair which includes the ceramic fiber on a portion where the surface is removed in the removal step;
an impregnation step of impregnating at least the portion of the target member where the green body for repair is disposed with slurry; and
a sintering step of sintering the target member on which the green body for repair is disposed, after the impregnation step wherein the portion where the surface is removed in the removal step includes a first region where a density of the ceramic fiber is relatively high and a second region where the density of the ceramic fiber is lower than that in the first region, and wherein the hole-forming step includes forming the at least one hole by drilling the at least one hole in the second region.

2. The method for repairing a ceramic matrix composite according to claim 1 ,
wherein the ceramic fiber includes a layer including a first bundle of the ceramic fiber extending in a first direction, a second bundle of the ceramic fiber extending in the first direction adjacent to the first bundle, a third bundle of the ceramic fiber extending in a second direction interesting with the first direction, and a fourth bundle of the ceramic fiber extending in the second direction adjacent to the third bundle, the first bundle and the second bundle intersecting with the third bundle and the fourth bundle, respectively, and
wherein the hole-forming step includes forming the at least one hole in a position between the first bundle and the second bundle, and the hole formed is also in a position between the third bundle and the fourth bundle.

3. The method for repairing a ceramic matrix composite according to claim 1 , further comprising, after the removal step, a hole-forming position determination step of capturing an image of a layer of the ceramic fiber remaining on the target member, performing an image processing on the image obtained by the capturing, and determining a position for forming the at least one hole on the basis of a result of the image processing.

4. The method for repairing a ceramic matrix composite according to claim 2 ,
wherein a depth of the at least one hole is smaller than a thickness of a single layer of the ceramic fiber.

5. The method for repairing a ceramic matrix composite according to claim 1 ,
wherein the impregnation step includes:
a deaeration step of deaerating at least a portion of the target member where the green body for repair is disposed; and
an immersion step of immersing at least the portion of the target member where the green body for repair is disposed in the slurry, after the deaeration step.

6. The method for repairing a ceramic matrix composite according to claim 1 ,
wherein the impregnation step comprises;
a step of covering the target member on which the green body for repair is disposed with a bag or a sheet, and injecting the slurry into an inside of the bag or the sheet covering a portion of the target member; and
a step of vacuuming and depressurizing the inside of the bag or the sheet covering the portion of the target member, after the step of injecting the slurry.

7. The method for repairing a ceramic matrix composite according to claim 1 , wherein the impregnation step includes a step of arranging, inside a pressurizing device, the target member on which the green body for repair is disposed, and pressurizing the slurry.

Assignees

• Mitsubishi Heavy Ind Ltd

Inventors

• Mega Masahiko
• Kurimura Takayuki
• Torigoe Taiji
• Matsumoto Mineaki

Classifications

• C04B35/62625

  Wet mixtures · CPC title

• C04B35/80

  Fibres, filaments, whiskers, platelets, or the like · CPC title

• C04B2235/616

  Liquid infiltration of green bodies or pre-forms · CPC title

• C04B2235/96

  Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance · CPC title

• C04B2235/77

  Density · CPC title