Electronic aerosol provision systems, inductive heating assemblies and cartridges for use therewith, and related methods

Patent metadata

Field	Value
Publication number	US-11033055-B2
Application number	US-201615739024-A
Country	US
Kind code	B2
Filing date	Jun 10, 2016
Priority date	Jun 29, 2015
Publication date	Jun 15, 2021
Grant date	Jun 15, 2021

Abstract

An inductive heating assembly for generating an aerosol from an aerosol precursor material in an aerosol provision system, the inductive heating assembly including: a susceptor; and a drive coil arranged to induce current flow in the susceptor to heat the susceptor and vaporize aerosol precursor material in proximity with a surface of the susceptor, and wherein the susceptor includes regions of different susceptibility to induced current flow from the drive coil, such that when in use the surface of the susceptor in the regions of different susceptibility are heated to different temperatures by the current flow induced by the drive coil.

First claim

The invention claimed is:

1. An inductive heating assembly for generating an aerosol from an aerosol precursor material in an aerosol provision system, the inductive heating assembly comprising:
a susceptor; and
a drive coil arranged to induce current flow in the susceptor to heat the susceptor and vaporize aerosol precursor material in proximity with a surface of the susceptor,
wherein the susceptor comprises regions of different susceptibility to induced current flow from the drive coil, such that when in use the surface of the susceptor in the regions of different susceptibility to induced current flow from the drive coil is heated to different temperatures by the current flow induced by the drive coil.

2. The inductive heating assembly of claim 1 , wherein the regions of different susceptibility to induced current flow from the drive coil are provided by regions of the susceptor comprising different materials.

3. The inductive heating assembly of claim 1 , wherein the materials are selected from the group consisting of: copper, aluminum, zinc, brass, iron, tin, and steel.

4. The inductive heating assembly of claim 1 , wherein the susceptor has a generally planar form, and wherein the regions of different susceptibility to induced current flow from the drive coil are provided by regions in which the generally planar form of the susceptor is oriented at different angles to a magnetic field created by the drive coil when in use.

5. The inductive heating assembly of claim 1 , wherein the regions of different susceptibility to induced current flow from the drive coil are defined by a wall of the susceptor which is not parallel to a direction of induced current flow, thereby disrupting the induced current flow in the susceptor to create regions of different current density.

6. The inductive heating assembly of claim 5 , wherein the wall is an outer wall of the susceptor.

7. The inductive heating assembly of claim 5 , wherein the wall is an inner wall of the susceptor associated with an opening in the susceptor.

8. The inductive heating assembly of claim 1 , wherein the drive coil extends along a coil axis about which a magnetic field generated by the drive coil when in use is generally circularly symmetric, and wherein the susceptor is not circularly symmetric about the coil axis.

9. The inductive heating assembly of claim 1 , wherein the regions of different susceptibility to induced current flow from the drive coil are provided by regions of the susceptor having different electrical resistivity.

10. The inductive heating assembly of claim 1 , wherein the regions of different susceptibility to induced current flow from the drive coil are provided by regions of the susceptor having different thicknesses along a direction parallel to a magnetic field generated at the susceptor when the drive coil is in use.

11. The inductive heating assembly of claim 1 , wherein the regions of different susceptibility to induced current flow from the drive coil are provided by regions in which a magnetic field generated at the susceptor when the drive coil is in use has a different strength.

12. The inductive heating assembly of claim 1 , wherein the susceptor has a generally planar form.

13. The inductive heating assembly of claim 12 , wherein the regions of different susceptibility to induced current flow from the drive coil are concentrically arranged in the plane of the susceptor.

14. The inductive heating assembly of claim 1 , wherein the aerosol precursor material comprises a liquid formulation.

15. The inductive heating assembly of claim 14 , wherein the susceptor comprises a porous material arranged to wick liquid formulation from a source of liquid formulation by capillary action to replace liquid formulation vaporized by the susceptor when in use.

16. The inductive heating assembly of claim 14 , further comprises a wicking element adjacent the susceptor, wherein the wicking element is arranged to wick liquid formulation from a source of liquid formulation by capillary action to replace liquid formulation vaporized by the susceptor when in use.

17. An aerosol provision system comprising:
an inductive heating assembly according to claim 1 .

18. The aerosol provision system of claim 17 , wherein the aerosol provision system comprises a control unit and a cartridge, and wherein the control unit comprises the drive coil of the inductive heating assembly and the cartridge comprises the susceptor of the inductive heating assembly.

19. A cartridge for use in an aerosol provision system comprising an inductive heating assembly, wherein the cartridge comprises:
a susceptor that comprises regions of different susceptibility to induced current flow from an external drive coil, such that when in use a surface of the susceptor in the regions of different susceptibility to induced current flow from an external drive coil are heated to different temperatures by current flows induced by the external drive coil.

20. An inductive heating assembly means for generating an aerosol from an aerosol precursor material in an aerosol provision system, the inductive heating assembly means comprising:
susceptor means; and
induction means for inducing current flow in the susceptor means to heat the susceptor means and vaporize aerosol precursor material in proximity with a surface of the susceptor means,
wherein the susceptor means comprises regions of different susceptibility to induced current flow from the induction means such that in use the surface of the susceptor means in the regions of different susceptibility is heated to different temperatures by the current flow induced by the induction means.

21. A method of generating an aerosol from an aerosol precursor material, the method comprising:
providing an inductive heating assembly comprising a susceptor and a drive coil arranged to induce current flow in the susceptor, wherein the susceptor comprises regions of different susceptibility to induced current flow from the drive coil so a surface of the susceptor in the regions of different susceptibility is heated to different temperatures by current flows induced by the drive coil, and
using the drive coil to induce currents in the susceptor to heat the susceptor and vaporize aerosol precursor material in proximity with the surface of the susceptor to generate the aerosol.

Assignees

• Nicoventures Holdings Ltd
• Nicoventures Trading Ltd

Inventors

• Fraser Rory
• Dickens Colin
• Jain Siddhartha

Classifications

• A24F40/44

  Wicks · CPC title

• H05B6/36

  Coil arrangements · CPC title

• H05B6/1254

  using conductive pieces to direct the induced magnetic field · CPC title

• H05B6/105

  using a susceptor · CPC title

• A24F40/57

  Temperature control · CPC title