Polymer, polymer electrolyte membrane and membrane/electrode assembly

Patent metadata

Field	Value
Publication number	US-11031618-B2
Application number	US-201916363746-A
Country	US
Kind code	B2
Filing date	Mar 25, 2019
Priority date	Sep 27, 2016
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

To provide a polymer capable of forming a polymer electrolyte membrane that is resistant to breakage even when being repeatedly subjected to humidification and drying or a catalyst layer that is resistant to formation of cracks; a polymer electrolyte membrane employing said polymer; and a membrane/electrode assembly for a polymer electrolyte fuel cell. A polymer comprising units (u1) having two ion-exchange groups and units (u2) of e.g. a perfluoro(alkyl vinyl ether), wherein the molar ratio (u2)/((u1)+(u2)) is more than 0.30 and at most 0.70. A membrane/electrode assembly 10 comprising an anode 13 having a catalyst layer 11 and a gas diffusion layer 12, a cathode 14 having a catalyst layer 11 and a gas diffusion layer 12, and a polymer electrolyte membrane 15 disposed between the anode 13 and the cathode 14 in a state of being contact with the catalyst layers 11, wherein either one or each of the catalyst layers 11 and the polymer electrolyte membrane 15 contains the aforementioned polymer.

First claim

What is claimed is:

1. A polymer having units represented by the following formula (u1) and units represented by the following formula (u2), wherein a molar ratio (u2)/((u1)+(u2)) of the units represented by the formula (u2) to a total of the units represented by the formula (u1) and the units represented by the formula (u2) is more than 0.30 and at most 0.70,

wherein Q 1 is a perfluoroalkylene group which may have an etheric oxygen atom, Q 2 is a single bond, or a perfluoroalkylene group which may have an etheric oxygen atom, R f1 is a perfluoroalkyl group which may have an etheric oxygen atom, X is an oxygen atom, a nitrogen atom or a carbon atom, a is 0 when X is an oxygen atom, 1 when X is a nitrogen atom, or 2 when X is a carbon atom, Y is a fluorine atom or a monovalent perfluoro organic group, s is 0 or 1, R f2 is a monovalent perfluoro organic group which does not contain an ion exchange group, Z is a fluorine atom or a monovalent perfluoro organic group, and t is an integer of from 0 to 3,
wherein the polymer further has units derived from tetrafluoroethylene, wherein a proportion of the units derived from tetrafluoroethylene is from 60 to 85 mol % to a total of all units in the polymer.

2. The polymer according to claim 1 , wherein both of Q 1 and Q 2 in the above formula (u1) are a perfluoroalkylene group having an etheric oxygen atom.

3. The polymer according to claim 1 , wherein R f2 is a C 1-8 monovalent perfluoro organic group.

4. The polymer according to claim 1 , of which an equivalent weight is from 400 to 900 g dry resin/equivalent.

5. The polymer according to claim 1 , of which a difference between an elastic modulus at 80° C. and at a humidity of 3% RH, and an elastic modulus at 80° C. and at a humidity of 90% RH, is from 2 to 20 MPa.

6. The polymer according to claim 1 , of which a conductivity under conditions of a temperature of 80′C and a humidity of 50% RH, is at least 0.01 S/cm.

7. The polymer according to claim 1 , of which a water content is from 10 to 500 mass %.

8. The polymer according to claim 1 , of which a storage elastic modulus at a temperature of 80° C., is from 5 to 90 MPa.

9. A polymer electrolyte membrane comprising the polymer as defined in claim 1 .

10. The polymer electrolyte membrane according to claim 9 , of which the thickness is less than 25 μm.

11. A membrane/electrode assembly for a polymer electrolyte fuel cell, comprising an anode having a catalyst layer, a cathode having a catalyst layer, and a polymer electrolyte membrane disposed between the anode and the cathode, wherein the polymer electrolyte membrane comprises the polymer as defined in claim 1 .

12. A membrane/electrode assembly for a polymer electrolyte fuel cell, comprising an anode having a catalyst layer, a cathode having a catalyst layer, and a polymer electrolyte membrane disposed between the anode and the cathode, wherein the catalyst layer of either one or each of the anode and the cathode, comprises the polymer as defined in claim 1 .

13. A membrane/electrode assembly for a polymer electrolyte fuel cell, comprising an anode having a catalyst layer, a cathode having a catalyst layer, and a polymer electrolyte membrane disposed between the anode and the cathode, wherein the polymer electrolyte membrane and the catalyst layer of either one or each of the anode and the cathode, comprise the polymer as defined in claim 1 .

14. The polymer according to claim 1 , wherein the proportion of the units derived from tetrafluoroethylene is from 67.5 to 85 mol % to the total of all units in the polymer.

Assignees

• Agc Inc

Inventors

• Saito Susumu
• Watabe Hiroyuki
• Okuyama Takumi

Classifications

• Y02E60/50

  Fuel cells · CPC title

• H01M8/1039 Primary

  halogenated, e.g. sulfonated polyvinylidene fluorides · CPC title

• C08F214/262 Primary

  with fluorinated vinyl ethers · CPC title

• C08F216/1475

  Monomers containing sulfur and oxygen · CPC title

• C08F216/1425

  Monomers containing side chains of polyether groups · CPC title