Negative electrode material for lithium-ion batteries including non-flaky artificial graphite including silicon-containing particles, artificial graphite particles and carbonaceous material

Patent metadata

Field	Value
Publication number	US-11031587-B2
Application number	US-201615740868-A
Country	US
Kind code	B2
Filing date	Jul 1, 2016
Priority date	Jul 2, 2015
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

A negative electrode material for a lithium ion battery, including silicon-containing particles, artificial graphite particles and a carbonaceous material, wherein at least part of the silicon-containing particles, the artificial graphite particles and the carbonaceous material form composite particles; wherein the silicon-containing particles are silicon particles having a SiOx (0<x≤2) layer on the particle surface, having an oxygen content of 1.0 mass % or more and 18.0 mass % or less, and mainly containing particles having a primary particle diameter of 200 nm or less; wherein the artificial graphite particles are non-flaky artificial graphite particles and have a 50% particle diameter in a volume-based cumulative particle size distribution, D50, of 1.0 μm or more and 15.0 μm or less. Also disclosed is a lithium-ion battery including a negative electrode using the negative electrode material.

First claim

The invention claimed is:

1. A negative electrode material for a lithium ion battery, comprising silicon-containing particles, artificial graphite particles and a carbonaceous material, the negative electrode material having an average interplanar spacing d002 of plane (002) by X-ray diffraction method of 0.3358 nm or less and a BET specific surface area of 5.7 m 2 /g or more and 6.1 m 2 /g or less, wherein at least part of the silicon-containing particles, the artificial graphite particles and the carbonaceous material form composite particles;
wherein the silicon-containing particles are silicon particles having a SiOx (0<x≤2) layer on the particle surface, having an oxygen content of 1.0 mass % or more and 18.0 mass % or less, and a 90% particle diameter of primary particles in a number-based cumulative particle size distribution of 200 nm or less;
wherein the artificial graphite particles have a 50% particle diameter in a volume-based cumulative particle size distribution, D50, of 6.4 μm or more and 12.2 μm or less; a ratio between a peak intensity I 110 of (110) plane and a peak intensity I 004 of (004) plane of a graphite crystal determined by a powder XRD measurement, I 110 /I 004 , of or 0.11 or more and or 0.28 or less; and an average circularity of 0.88 or more and 0.89 or less.

2. The negative electrode material for a lithium ion battery according to claim 1 , wherein the artificial graphite particles have an average interplanar spacing d002 of (002) plane by an X-ray diffraction method of 0.3357 nm or less and a total pore volume of pores having a diameter of 0.4 μm or less measured by a nitrogen gas adsorption method is 5.0 μl/g or more and 32.0 μl/g or less;
and by observing optical structures in a cross-section of the artificial graphite particle, when areas of the optical structures are accumulated from a smallest structure in an ascending order, SOP represents an area of an optical structure whose accumulated area corresponds to 60% of a total area of all the optical structures; when the structures are counted from a structure of a smallest aspect ratio in an ascending order, AROP represents an aspect ratio of a structure which ranks at a position of 60% in a total number of all the structures; and when D50 represents a median diameter in a volume-based cumulative particle size distribution by laser diffraction method, SOP, AROP and D50 satisfy the following relationships:
2.05≤AROP≤2.19 and

0.40× D 50≤(SOP×AROP) 1/2 <0.53× D 50.

3. The negative electrode material for a lithium ion battery according to claim 1 , wherein the artificial graphite particles have a 50% diameter in a volume-based cumulative particle size distribution by laser diffraction method, D50, of 10.0 μm or less.

4. The negative electrode material for a lithium ion battery according to claim 1 , wherein the content of the silicon-containing particles is 5.0 parts by mass or more and 30.0 parts by mass or less with respect to 100 parts by mass of the artificial graphite particles.

5. The negative electrode material for a lithium ion battery according to claim 1 , wherein the carbonaceous material is obtained by subjecting petroleum pitch or coal pitch to heat treatment.

6. The negative electrode material for a lithium ion battery according to claim 1 , wherein the amount of the carbonaceous material is 2.0 mass % or more and 40.0 mass % or less to the total of the silicon-containing particles, the artificial graphite particles and the carbonaceous material.

7. The negative electrode material for a lithium ion battery according to claim 1 , wherein the composite particles have a 50% diameter in a volume-based cumulative particle size distribution by laser diffraction method, D50, is 9.3 μm or more and 14.7 μm or less.

8. The negative electrode material for a lithium ion battery according to claim 1 , wherein the ratio I D /I G (R value) between the peak intensity (I D ) of a peak in a range of 1300 to 1400 cm −1 and the peak intensity (I G ) of a peak in a range of 1580 to 1620 cm −1 measured by Raman spectroscopy spectra when the composite particle is measured with Raman microspectrometer is 0.15 or 0.47 or more and 1.00 or 0.59 or less.

9. A paste comprising the negative electrode material for a lithium ion battery according to claim 1 and a binder.

10. An electrode for a lithium ion battery comprising a formed body of the paste for an electrode according to claim 9 .

11. A lithium ion battery comprising the electrode according to claim 10 as a constituting element.

Assignees

• Showa Denko Kk
• Umicore Nv

Inventors

• Ishii Nobuaki
• Muto Arihiro
• Otsuka Yasunari
• Takeuchi Masataka
• Van Genechten Dirk
• Put Stijn

Classifications

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• C01B33/02

  Silicon (forming single crystals or homogeneous polycrystalline material with defined structure C30B) · CPC title

• H01M4/134

  Electrodes based on metals, Si or alloys · CPC title

• C01P2006/14

  Pore volume · CPC title