Method for operating a steam generation system

Patent metadata

Field	Value
Publication number	US-11029021-B2
Application number	US-201816161749-A
Country	US
Kind code	B2
Filing date	Oct 16, 2018
Priority date	Oct 19, 2017
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

A method is disclosed for anticipating operation characteristics of a steam generation system, the steam generation system comprising at least one boiler. The method comprises conducting a fuel analysis of a solid fuel and anticipating the at least one operation characteristic of the steam generation system at the time when a specific partial quantity of solid fuel is combusted in the furnace of a boiler of the steam generation system, and further determining at least one adapted setpoint of at least one operation parameter of the steam generation system dependent upon the fuel composition of any specific solid fuel partial quantity so as to counteract and/or remedy changes of the at least one operation characteristic which are caused by the fuel composition of the specific solid fuel partial quantity. The method may be employed to improve operation of a steam generating system when the fuel composition varies.

First claim

The invention claimed is:

1. A method for operating a steam generation system having at least one boiler, the method comprising:
conducting a fuel analysis of a solid fuel and anticipating at least one operation characteristic of the steam generation system at the time when a specific partial quantity of solid fuel is combusted in the furnace of the boiler of the steam generation system; and
determining at least one adapted setpoint of at least one operation parameter of the steam generation system to counteract and/or remedy changes of the at least one anticipated operation characteristic caused by the fuel composition of the specific solid fuel partial quantity,
wherein the at least one operation parameter for which an adapted setpoint is determined comprises one or more of:
the boiler exit temperature of the flue gas dependent on an expected sulfuric acid dew point in the flue gas,
the duration and/or frequency of operation of sootblowers and/or water blowers,
at least one of an overall air-to-fuel ratio in the furnace, a local air-to-fuel ratio in the furnace, thermal load distribution between different burner levels, and/or burner tilt angles, and
a mass flow (m 1 , m 2 ) ratio at which fuel from two different partial amounts of fuel are provided to the furnace of the boiler.

2. The method according to claim 1 , further comprising determining a time when a specific partial quantity of the solid fuel is expected to be conveyed to a pre-combustion fuel processing device and/or the furnace of the boiler of the steam generation system.

3. The method according to claim 1 , wherein the at least one operation characteristic comprises at least one of a fouling and slagging factor, heat transfer characteristics of heating surfaces inside the boiler, a sulfuric acid dew point of the flue gas, and/or primary nitric oxides concentration of the flue gas.

4. The method according to claim 1 , further comprising at least one of providing advice to a power station operator for improving operation characteristics of the steam generation system in adapting the steam generation system operation parameters, and/or taking direct control action to adapt the steam generation system operation parameters.

5. The method according to claim 1 , further comprising evaluating deviations between an anticipated value, a measured value and a target value of at least one operation characteristic.

6. The method according to claim 1 , further comprising providing a fuel mill upstream of the furnace of the boiler, conveying the fuel to the fuel mill, grinding the fuel in the fuel mill, and conveying the ground fuel from the mill to the furnace of the boiler, wherein the at least one operating parameter for which an adapted setpoint is determined comprises a mill operation parameter at the time when the partial fuel amount is processed in the mill.

7. The method according to claim 1 , further comprising providing at least two deployment reservoirs for the solid fuel, wherein the at least one operation parameter for which an adapted setpoint is determined comprises the ratio of fuel mass flows (m 1 , m 2 ) from each deployment reservoir to the furnace of the boiler.

8. The method according to claim 1 , further comprising conveying a solid fuel mass flow from a fuel stock to a deployment reservoir and performing an on-line fuel analysis while conveying the fuel from the fuel stock to the deployment reservoir to determine the fuel composition.

9. The method according to claim 1 , further comprising calculating the time when a specific partial quantity of the fuel is expected to be discharged from a deployment reservoir to the furnace of the boiler based upon a fuel content of deployment reservoir when the specific partial quantity of the fuel is stored into the deployment reservoir, and the mass flow of fuel discharged from the deployment reservoir.

10. A steam generation system, comprising:
a boiler including a furnace;
a solid fuel stock;
at least one fuel deployment reservoir;
at least one conveyor device arranged for conveying solid fuel from the solid fuel stock to the at least one fuel deployment reservoir;
means for conveying fuel from the at least one deployment reservoir to the furnace; and
an online fuel analyzer located about the at least one conveyor device between the solid fuel stock and the at least one fuel deployment reservoir, wherein the online fuel analyzer is in operative connection with a control device for controlling at least one operation parameter of the steam generation system,
wherein the at least one operation parameter comprises one or more of:
the boiler exit temperature of the flue gas dependent on an expected sulfuric acid dew point in the flue gas,
the duration and/or frequency of operation of sootblowers and/or water blowers,
at least one of an overall air-to-fuel ratio in the furnace, a local air-to-fuel ratio in the furnace, thermal load distribution between different burner levels, and/or burner tilt angles, and
a mass flow (m 1 , m 2 ) ratio at which fuel from two different partial amounts of fuel are provided to the furnace of the boiler.

11. The steam generation system according to claim 10 , wherein the at least one fuel deployment reservoir comprises at least two fuel deployment reservoirs, and wherein the at least one conveyor device comprises a first conveyor device having an upstream end and a downstream end, with respect to a conveying direction,
the upstream end being configured to receive fuel from the solid fuel stock via a conveyor and a distribution device, wherein an upstream end of the conveyor and the distribution device is arranged to receive fuel from the first conveyor device, and a downstream end of the conveyor and the distribution device is mobile to be placed for supplying fuel to either of the deployment reservoirs,
wherein the online fuel analyzer is provided at the first conveyor device.

Assignees

• Gen Electric

Inventors

• Nagel Holger Gerhard

Classifications

• F22B37/107

  Protection of water tubes · CPC title

• F22B37/38

  Determining or indicating operating conditions in steam boilers, e.g. monitoring direction or rate of water flow through water tubes · CPC title

• F22B35/18

  Applications of computers to steam-boiler control · CPC title

• F23K3/16 Primary

  Over-feed arrangements · CPC title

• F23N1/002

  using electronic means (F23N1/04 - F23N1/10 take precedence) · CPC title