Rotational exhaust flow control for diesel exhaust fluid injection

Patent metadata

Field	Value
Publication number	US-11028755-B2
Application number	US-201916359885-A
Country	US
Kind code	B2
Filing date	Mar 20, 2019
Priority date	Mar 20, 2019
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

A selective catalytic reduction (SCR) system is disclosed. The SCR system may include a mixing tube with a mixing tube inlet; a diesel exhaust fluid (DEF) injector proximate to the mixing tube inlet; and a flow control device proximate to the mixing tube inlet, wherein the flow control device is positioned within the mixing tube or affixed to the mixing tube inlet, and wherein the flow control device includes a plurality of vanes arranged around a center of the flow control device.

First claim

What is claimed is:

1. A selective catalytic reduction (SCR) system, comprising:
a mixing tube with a mixing tube inlet;
a diesel exhaust fluid (DEF) injector proximate to the mixing tube inlet; and
a flow control device proximate to the mixing tube inlet,
wherein the flow control device is positioned within the mixing tube or affixed to the mixing tube inlet,
wherein the flow control device includes a plurality of vanes arranged around a center of the flow control device, and
wherein a depth of a vane, of the plurality of vanes, is configured to provide a radial-to-axial flow ratio in a target range of approximately 1.0 to approximately 2.0.

2. The SCR system of claim 1 , wherein a ratio of the depth of the vane to a diameter of the mixing tube is in a range of approximately 0.06 to approximately 0.1.

3. The SCR system of claim 1 , wherein a number of vanes of the flow control device is configured to provide the radial-to-axial flow ratio in the target range.

4. The SCR system of claim 3 , wherein the number of vanes is in a range of approximately 8 to approximately 12.

5. The SCR system of claim 1 , wherein the plurality of vanes are spaced substantially equally around the center of the flow control device.

6. The SCR system of claim 1 , further comprising:
a chamber upstream from the flow control device and at least partially enclosing the mixing tube.

7. The SCR system of claim 1 , wherein the DEF injector is downstream from the flow control device.

8. A diesel exhaust fluid (DEF) system, comprising:
a mixing tube having a mixing tube inlet and a mixing tube outlet,
wherein a mixture of exhaust and DEF is to flow from the mixing tube inlet to the mixing tube outlet;

a DEF injector proximate to the mixing tube inlet; and
a flow control device,
wherein the flow control device includes a plurality of vanes arranged coaxially with the mixing tube,
wherein a depth of a vane, of the plurality of vanes, is configured to provide a radial-to-axial flow ratio in a target range,
wherein a ratio of the depth of the vane to a diameter of the mixing tube is in a range of approximately 0.06 to approximately 0.1, and
wherein the radial-to-axial flow ratio is a particular ratio of radial flow to axial flow for the mixture.

9. The DEF system of claim 8 , wherein the flow control device is provided between the DEF injector and a chamber that at least partially encloses the DEF system.

10. The DEF system of claim 8 , further comprising a mixer assembly proximate to the mixing tube outlet.

11. The DEF system of claim 8 , wherein the particular ratio is approximately 1.4.

12. The DEF system of claim 8 , wherein the flow control device is configured to achieve the particular ratio based on a number of vanes of the plurality of vanes and the ratio of the depth of the vane to the diameter of the mixing tube.

13. The DEF system of claim 8 , wherein a number of vanes of the plurality of vanes is in a range of approximately 8 vanes to approximately 12 vanes.

14. The DEF system of claim 8 , wherein the flow control device is provided upstream from the DEF injector.

15. A selective catalytic reduction (SCR) system, comprising:
an exhaust inlet to receive an exhaust flow;
a mixing tube, downstream from the exhaust flow, with a mixing tube inlet;
a diesel exhaust fluid (DEF) injector in the mixing tube to inject DEF for the exhaust flow,
wherein the mixing tube is to mix the DEF with the exhaust flow; and a flow control device proximate to the mixing tube inlet,
wherein the flow control device is positioned within the mixing tube or affixed to the mixing tube inlet,
wherein the flow control device includes a plurality of vanes arranged around a center of the flow control device,
wherein a depth of a vane, of the plurality of vanes, is configured to provide a radial-to-axial flow ratio in a target range, and
wherein as a ratio of the depth of the vane to a diameter of the mixing tube is in a range of approximately 0.06 to approximately 0.1.

16. The SCR system of claim 15 , wherein the flow control device is to reduce the radial-to-axial flow ratio to within the target range.

17. The SCR system of claim 15 ,
wherein the plurality of vanes comprises 8 vanes, and
wherein the ratio of the depth of the vane to the diameter of the mixing tube is approximately 0.1.

18. The SCR system of claim 15 ,
wherein the plurality of vanes comprises 12 vanes, and
wherein the ratio of the depth of the vane to the diameter of the mixing tube is approximately 0.06.

19. The SCR system of claim 15 , wherein a vane angle is equal between each pair of adjacent vanes of the plurality of vanes.

20. The SCR system of claim 15 , wherein the radial-to-axial flow ratio is a ratio of a radial flow rate of the exhaust flow around a center axis of the mixing tube to an axial flow rate of the exhaust flow along the mixing tube.

Assignees

• Caterpillar Inc

Inventors

• Chenoweth Kurtis
• Pan Jianping
• Daoud Mohamed
• Velu Srinivasa Perumal
• Jujare Arvind
• Bui Y T

Classifications

• B01F31/10

  with a mixing receptacle rotating alternately in opposite directions · CPC title

• B01F25/431972

  Mounted on an axial support member, e.g. a rod or bar · CPC title

• F01N2610/1453

  Sprayers or atomisers; Arrangement thereof in the exhaust apparatus · CPC title

• F01N3/2892 Primary

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• Y02T10/12

  Improving ICE efficiencies · CPC title