Forming mineral in fractures in a geological formation

Patent metadata

Field	Value
Publication number	US-11028680-B2
Application number	US-202016883800-A
Country	US
Kind code	B2
Filing date	May 26, 2020
Priority date	Apr 29, 2019
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

A system and method for hydraulically fracturing a geological formation with fracturing fluid to generate fractures in the geological formation and forming proppant in situ in the fractures by synthesizing mineral from ions in the fracturing fluid.

First claim

What is claimed is:

1. A method of forming proppant in situ in fractures in a geological formation, comprising:
providing a frac fluid through a wellbore into the geological formation;
hydraulically fracturing the geological formation with the frac fluid to generate the fractures in the geological formation; and
forming the proppant in situ in the fractures by forming mineral in the fractures via hydrothermal synthesis of the mineral from ions in the frac fluid, wherein the proppant is the mineral.

2. The method of claim 1 , wherein the ions comprise iron Fe 3+ ions.

3. The method of claim 2 , wherein the ions comprise sulfate SO 4 2− ions.

4. The method of claim 1 , wherein the ions comprise ions received into the frac fluid by oxidizing, via the frac fluid, rock in the geological formation.

5. The method of claim 4 , wherein the ions received into the frac fluid comprise iron Fe 3+ ions by conversion of iron Fe 2+ in the rock via the oxidizing.

6. The method of claim 5 , wherein the ions received into the frac fluid comprise sulfate SO 4 2− ions by conversion of sulfide SO 2 2− in the rock via the oxidizing.

7. The method of claim 4 , wherein the rock comprises pyrite, siderite, pyrrhotite, chlorite group minerals, chamosite, illite, marcasite, mica, or ankerite, or any combinations thereof.

8. The method of claim 4 , wherein the rock comprises pyrite.

9. The method of claim 1 , wherein the ions comprise ions added to the frac fluid at Earth surface.

10. The method of claim 9 , wherein the ions added to the frac fluid comprises iron Fe 3+ ions.

11. The method of claim 9 , wherein the ions added to the frac fluid comprises sulfate SO 4 2− ions.

12. The method of claim 1 , wherein the ions comprise ions from a sulfate source added to the frac fluid at Earth surface or from oxidation of the sulfate source added to the frac fluid at the Earth surface, or a combination thereof.

13. The method of claim 1 , wherein the ions comprise sulfate SO 4 2− ions from seawater incorporated into the frac fluid.

14. The method of claim 1 , wherein forming the mineral comprises precipitating the mineral.

15. The method of claim 1 , comprising adjusting composition of the frac fluid in real time to form the mineral as a mineral matrix having a packing density that varies from near wellbore to far field.

16. The method of claim 1 , wherein the frac fluid degrades and removes kerogen from rock in the geological formation, wherein removal of the kerogen creates voids in the rock, and wherein forming the mineral in the fractures comprises forming the mineral in one of the voids or on a surface of the rock outside of the voids, or a combination thereof.

17. A method of forming proppant in situ in a geological formation, comprising:
pumping a fracturing fluid through a wellbore into the geological formation;
hydraulically fracturing the geological formation with the fracturing fluid to generate fractures in the geological formation; and
forming the proppant in situ in the fractures by forming mineral in the fractures via hydrothermal synthesis of the mineral from ions in the fracturing fluid and precipitating the mineral from the fracturing fluid onto rock in the fractures, wherein the proppant is the mineral.

18. The method of claim 17 , wherein the ions comprises iron ions and sulfate ions.

19. The method of claim 17 , wherein the ions comprises iron Fe 3+ ions.

20. The method of claim 17 , wherein the ions comprise sulfate SO 4 2− ions.

21. The method of claim 17 , wherein the precipitating the mineral onto the rock comprises depositing the mineral as crystallites on faces of the fractures.

22. The method of claim 17 , comprising adjusting composition of the fracturing fluid in real time to form the mineral as a mineral matrix comprising a packing density that varies from near wellbore to far field.

23. The method of claim 17 , wherein forming the mineral comprises oxidizing the rock with the fracturing fluid, wherein the fracturing fluid comprises an oxidizer.

24. The method of claim 23 , wherein the fracturing fluid degrades and removes kerogen from the rock, wherein removal of the kerogen creates voids in the rock, and wherein forming the mineral in the fractures comprises forming the mineral in one of the voids or on a surface of the rock outside of the voids, or a combination thereof.

25. The method of claim 23 , wherein the rock comprises pyrite, and wherein the mineral comprises a jarosite group mineral.

26. The method of claim 25 , wherein the pyrite comprises an iron sulfide mineral FeS 2 , and wherein oxidizing the pyrite comprises converting Fe 2+ in the pyrite to Fe 3+ and converting sulfide S 2 2− in the pyrite to SO 4 2− .

27. The method of claim 18 , wherein the mineral comprises jarosite, hematite, lepidocrocite, or ferrihydrite, or any combinations thereof.

28. The method of claim 18 , wherein the mineral comprises a jarosite.

29. The method of claim 28 , wherein the jarosite comprises jarosite, natrojarosite, hydroniumjarosite, or ammoniojarosite, or any combinations thereof.

30. A method of forming proppant in situ in fractures in a geological formation, comprising:
injecting a fracturing fluid through a wellbore into the geological formation;
hydraulically fracturing the geological formation with the fracturing fluid to generate the fractures in the geological formation;
synthesizing mineral from ions in the fracturing fluid via temperature of the geological formation; and
precipitating the mineral to deposit the mineral as a crystallite on faces of the fractures, wherein the proppant comprises the mineral.

31. The method of claim 30 , wherein the synthesizing comprises hydrothermal synthesis, and wherein the precipitating and the synthesizing occur contemporaneously.

32. The method of claim 30 , comprising adjusting composition of the fracturing fluid in real time to form the mineral in the fractures as a mineral matrix comprising a permeability that varies from near wellbore to far field.

33. The method of claim 30 , wherein the fracturing fluid comprises an oxidizer, wherein the fracturing fluid degrades and removes kerogen from rock in the geological formation, wherein removal of the kerogen creates voids in the rock, and wherein forming the mineral in the fractures comprises forming the mineral in a void of the voids or on a surface of the rock outside of the voids, or a combination thereof.

34. A hydraulic fracturing system comprising:
a vessel holding a fracturing fluid;
a control component to modulate an addition rate of an additive to the fracturing fluid;
a pump to provide the fracturing fluid from the vessel through a wellbore into a geological formation to hydraulically fracture the geological formation to generate fractures in the geological formation; and
a control system to adjust a set point of the control component to change a concentration of the additive in the fracturing fluid to alter a property of a mineral formed in the fractures via the fracturing fluid.

35. The system of claim 34 , wherein the mineral comprises a mineral matrix, and wherein the property comprises packing density of the mineral matrix.

36. The system of claim 34 , whe

Assignees

• Saudi Arabian Oil Co

Inventors

• Schipper Desmond
• Hull Katherine Leigh
• Haque Mohammad Hamidul

Classifications

• E21B43/267 Primary

  reinforcing fractures by propping · CPC title

• C09K8/80

  Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open · CPC title

• C09K8/62 Primary

  Compositions for forming crevices or fractures · CPC title