Water-based polymer emulsions for opaque films and coatings applications on flexible substrates
US-9701829-B2 · Jul 11, 2017 · US
US11028319B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11028319-B2 |
| Application number | US-201816222424-A |
| Country | US |
| Kind code | B2 |
| Filing date | Dec 17, 2018 |
| Priority date | Dec 20, 2017 |
| Publication date | Jun 8, 2021 |
| Grant date | Jun 8, 2021 |
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A variable opacity material is provided that may be in the form of a mixture, such as an emulsion that contains a discontinuous aqueous polymeric solution having an LCST of 0 to 100° C. and a continuous phase containing a hydrophobic polymer, such as a polysiloxane. One or more salts, such as lithium bromide and sodium chloride, may be added to the aqueous solution to lower the LCST of the aqueous solution and to raise the refractive index of the aqueous polymeric solution to substantially match the refractive index of the hydrophobic polymer. The variable opacity materials may be applied in the form of a film to various substrates, such as glass.
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We claim: 1. A variable opacity material comprising an emulsion of an aqueous polymeric solution and a hydrophobic polymer, wherein: the aqueous polymeric solution comprises hydroxypropyl cellulose or poly(N-isopropylacrylamide) and from 10 to 60 wt. % of an alkaline earth metal salt, wherein the hydroxypropyl cellulose or poly(N-isopropylacrylamide) phase separates at temperatures above the lower critical solution temperature (LCST), the aqueous polymeric solution has an LCST from 0 to 100° C., the aqueous polymeric solution is emulsified in the hydrophobic polymer, the aqueous polymeric solution is a discontinuous phase of the emulsion and the hydrophobic polymer is a continuous phase of the emulsion, and below the LCST, the difference between refractive indices of the aqueous polymeric solution and the hydrophobic polymer is less than or equal to 0.05. 2. The variable opacity material of claim 1 , wherein the hydrophobic polymer comprises a polysiloxane. 3. The variable opacity material of claim 2 , wherein the polysiloxane comprises polydimethyl siloxane. 4. The variable opacity material of claim 1 , wherein the aqueous polymeric solution comprises a second salt. 5. The variable opacity material of claim 4 , wherein the aqueous polymeric solution comprises less than or equal to 5 wt. % of the second salt. 6. The variable opacity material of claim 4 , wherein the second salt is sodium chloride. 7. The variable opacity material of claim 1 , wherein the at least one salt is magnesium bromide. 8. The variable opacity material of claim 1 , wherein the aqueous polymeric solution comprises hydroxypropyl cellulose. 9. The variable opacity material of claim 1 , wherein the aqueous polymeric solution has an LCST greater than or equal to 25° C. and less than or equal to 35° C. 10. The variable opacity material of claim 1 , wherein the aqueous polymeric solution has a refractive index greater than or equal to 1.4. 11. The variable opacity material of claim 1 , wherein the aqueous polymeric solution comprises from 1 to 40 wt. % of a polymer. 12. The variable opacity material of claim 1 , wherein the hydrophobic polymer is curable. 13. The variable opacity material of claim 12 , wherein the hydrophobic polymer is thermally curable. 14. The variable opacity material of claim 1 , wherein the hydrophobic polymer is crosslinked. 15. The variable opacity material of claim 1 , wherein the continuous phase is crosslinked. 16. A variable opacity film comprising the variable opacity material of claim 1 coated between two substrates. 17. The variable opacity film of claim 16 , wherein at least one of the substrates is transparent.
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