Electric motor with cooling system and corresponding method

Patent metadata

Field	Value
Publication number	US-11027589-B2
Application number	US-201916375916-A
Country	US
Kind code	B2
Filing date	Apr 5, 2019
Priority date	Apr 10, 2018
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

An example cooling system for an electric includes an electric motor having a supply opening for receiving coolant and a discharge opening for expelling coolant. The discharge opening is connected to the supply opening via a coolant circuit including a first return line in which a heat exchanger is arranged, a bypass line, and a second return line. The discharge opening is connected to the supply opening by both the first return line and the bypass line, and the bypass line bypasses the heat exchanger arranged in the first return line. A battery is arranged in the second return line, and the second return line is selectively connected to a short-circuit line which causes coolant to flow from a point downstream of the battery and return to the second return line upstream of the battery. Further, a heat accumulator is arranged in the short-circuit line.

First claim

The invention claimed is:

1. A cooling system for an electric motor, comprising:
an electric motor having a thermal exchange feature with a supply opening for receiving coolant and a discharge opening for expelling coolant, wherein:
the discharge opening is connected to the supply opening via a coolant circuit,
the coolant circuit includes a first return line in which a heat exchanger is arranged, a bypass line, and a second return line,
the discharge opening is connected to the supply opening by both the first return line and the bypass line,
the bypass line bypasses the heat exchanger arranged in the first return line,
a battery is arranged in the second return line, and
the second return line is selectively connected to a short-circuit line which causes coolant to flow from a point downstream of the battery and return to the second return line upstream of the battery, and
a heat accumulator is arranged in the short-circuit line.

2. The cooling system as recited in claim 1 , wherein a flow regulator is arranged at the point downstream of the battery and is configured to selectively fluidly couple the second return line to the short-circuit line.

3. The cooling system as recited in claim 1 , wherein a pump is arranged in the short-circuit line.

4. The cooling system as recited in claim 1 , wherein a coolant-operated vehicle interior heating system is arranged in the second return line upstream of the battery.

5. The cooling system as recited in claim 4 , wherein a backflow prevention valve is arranged downstream of the coolant-operating vehicle interior heating system and upstream of the battery.

6. The cooling system as recited in claim 1 , wherein the second return line returns to the bypass line.

7. The cooling system as recited in claim 1 , wherein the heat accumulator is electrically heatable.

8. The cooling system as recited in claim 1 , wherein the heat accumulator is configured to store heated coolant and is thermally insulated.

9. The cooling system as recited in claim 1 , wherein the discharge opening is selectively connected to the heat accumulator via a heating line.

10. The cooling system as recited in claim 1 , wherein the bypass line branches off from the first return line at a nodal point, and a thermostat valve is arranged at the nodal point.

11. The cooling system as recited in claim 1 , wherein the electric motor is a used to drive a motor vehicle.

12. The cooling system as recited in claim 11 , wherein the battery is a traction battery.

13. The cooling system as recited in claim 1 , wherein the thermal exchange feature is a thermal jacket arranged relative to the electric motor, the supply opening configured to permit fluid to enter the thermal jacket, and the discharge opening configured to direct fluid to flow out of the thermal jacket.

14. A method, comprising:
charging a heat accumulator with waste heat from an electric motor; and
discharging the heat accumulator to heat a battery,
wherein the charging step includes directing coolant from an electric motor to a heat accumulator via a heating line,
wherein the discharging step includes directing coolant from the heat accumulator to the battery via a short-circuit line, the heat accumulator is arranged in the short-circuit line, and
wherein the discharging step includes running a pump arranged in the short-circuit line.

15. The method as recited in claim 14 , wherein the heating line is connected to the short-circuit line upstream of the heat accumulator.

16. A method, comprising:
charging a heat accumulator with waste heat from an electric motor; and
discharging the heat accumulator to heat a battery,
wherein the charging step includes directing coolant from an electric motor to a heat accumulator via a heating line,
wherein the discharging step includes directing coolant from the heat accumulator to the battery via a short-circuit line, the heat accumulator is arranged in the short-circuit line, and
wherein the short-circuit line is provided between a first point downstream of a battery and a second point upstream of the battery.

17. The method as recited in claim 16 , wherein a flow regulator is arranged at the first point and is configured to selectively connect a bypass line to the short-circuit line, the battery is arranged in the bypass line and the bypass line is ultimately connected to the electric motor.

Assignees

• Ford Global Tech Llc

Inventors

• Quix Hans Guenter
• Kaufmann Lars
• Zenner Thomas
• Toeremis Mehmet

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• B60H1/00492

  comprising regenerative heating or cooling means, e.g. heat accumulators · CPC title

• B60H2001/00307

  Component temperature regulation using a liquid flow · CPC title

• B60H1/00278 Primary

  for the battery · CPC title

• B60K2001/005

  the electric storage means · CPC title