Bicycle wheel and method of manufacturing bicycle wheel

Patent metadata

Field	Value
Publication number	US-11027575-B2
Application number	US-201916530266-A
Country	US
Kind code	B2
Filing date	Aug 2, 2019
Priority date	Dec 14, 2016
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

A bicycle wheel includes a first panel member including a first rim portion for mounting a tire, a first hub mounting end connected to a hub, a first spoke portion for connecting the first rim portion and the first hub mounting end, a second panel member having a second rim portion for mounting the tire, a second hub mounting end connected to the hub, and a second spoke portion for connecting the second rim portion and the second hub mounting end, wherein the bicycle wheel is formed by joining the first panel member and the second panel member together such that the first panel member and the second panel member are symmetrical to each other about a line passing through the hub and the rim.

First claim

What is claimed is:

1. A method of manufacturing a bicycle wheel, the method comprising:
forming a first rim portion, a first hub mounting end, and a first spoke portion on a first panel member by press molding;
forming a second rim portion, a second hub mounting end, and a second spoke portion on a second panel member by press molding;
forming a first clinching portion and a second clinching portion, which each protrude to a side, by bending the first panel member and the second panel member;
forming a rim with the first rim portion and the second rim portion by joining the first panel member and the second panel member together, mounting a hub to be coupled to the first hub mounting end and the second hub mounting end, and forming a spoke including the first spoke portion and the second spoke portion between the rim and the hub;
forming a first reinforcing portion, which is spaced apart from the first rim portion, in a state in which the first clinching portion is formed by bending the first panel member; and
forming a second reinforcing portion, which is spaced apart from the second rim portion, in a state in which the second clinching portion is formed by bending the second panel member.

2. The method of claim 1 , wherein the first reinforcing portion and the second reinforcing portion are formed at positions proximate to, or forming, the rim.

3. The method of claim 1 , wherein the first clinching portion and the second clinching portion are formed on the first panel member and the second panel member, respectively, by at least one processing method selected from the group consisting of cam press molding, press curl hemming processing and roll hemming processing.

4. The method of claim 1 , wherein the first panel member and the second panel member are joined together such that the first clinching portion and the second clinching portion are disposed to protrude inward or towards each other.

5. The method of claim 1 , further comprising:
joining the first panel member and the second panel member together with a rim joint portion formed at a lower end portion of the rim; and
joining the first panel member and the second panel member together with a panel joint portion formed in a set section between the rim and the hub.

6. The method of claim 5 , wherein the first panel member and the second panel member are joined together and form the rim joint portion by CO2 welding.

7. The method of claim 5 , wherein the first panel member and the second panel member are joined together to form the panel joint portion by any one joint method selected from the group consisting of bolting, riveting and spot welding.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Choi Jungnam
• Lim Sung Dae

Classifications

• B60B1/10

  fabricated by sheet metal (B60B1/12, B60B3/08 take precedence) · CPC title

• B60B1/003 Primary

  specially adapted for bicycles (B60B1/041 takes precedence) · CPC title

• B60B1/02

  Wheels with wire or other tension spokes · CPC title

• B60B3/082

  especially for light-weight wheels · CPC title

• B60B5/02

  made of synthetic material · CPC title