Hydroponic cultivation system comprising seedbeds and a transport mechanism

Patent metadata

Field	Value
Publication number	US-11026379-B2
Application number	US-201716310540-A
Country	US
Kind code	B2
Filing date	May 1, 2017
Priority date	Jun 17, 2016
Publication date	Jun 8, 2021
Grant date	Jun 8, 2021

Abstract

A hydroponic cultivation system includes a plurality of seedbeds, a hanging part, and a transport mechanism. A plurality of seedlings of a plant to be cultivated is transplanted to side surfaces of the plurality of seedbeds. The hanging part hangs each of the plurality of seedbeds while the plurality of seedbeds is arranged in a predetermined horizontal direction from a planting side of the seedlings to a harvesting side of the seedlings. The transport mechanism transports the plurality of seedbeds in the predetermined horizontal direction while widening spaces between the seedbeds in the predetermined horizontal direction in a stepwise or continuous manner.

First claim

The invention claimed is:

1. A hydroponic cultivation system, comprising:
a plurality of seedbeds configured to receive seedlings of a plant being transplanted to the seedbeds, wherein each seedbed of the plurality of seedbeds has a length, measured in a vertical direction, that is greater than a width, measured in a horizontal direction perpendicular to the vertical direction;
a hanging part that hangs each seedbed of the plurality of seedbeds while seedbeds of the plurality of seedbeds are arranged in the horizontal direction from a first side of the hydroponic cultivation system configured for planting the seedlings in the seedbeds to a second side of the hydroponic cultivation system configured for harvesting the seedlings from the seedbeds, wherein the plurality of seedbeds is initially arranged on the hanging part such that initial spacings are respectively present in the horizontal direction between adjacent seedbeds of the plurality of seedbeds; and
a transport mechanism that transports the plurality of seedbeds in the horizontal direction, from the first side of the hydroponic cultivation system to the second side of the hydroponic cultivation system, while widening the respective initial spacings either continuously or in a discrete manner,
wherein the transport mechanism includes one screw formed to have a pitch that is increased in a discrete manner toward the horizontal direction, the screw including grooves, and upper ends of the seedbeds of the plurality of seedbeds being configured to engage with the grooves, and
wherein end portions of ridges of the screw on the first side of the hydroponic cultivation system include cutouts that are configured for slidably inserting upper ends of a predetermined number of seedbeds of the plurality of seedbeds that are to be newly planted in the horizontal direction collectively and causing said seedbeds to engage with the grooves.

2. The hydroponic cultivation system according to claim 1 , wherein each of the seedbeds of the plurality of seedbeds or the transport mechanism includes a sliding mechanism that slides the plurality of seedbeds in the horizontal direction at a time of transporting the plurality of seedbeds.

3. A hydroponic cultivation system, comprising:
a plurality of seedbeds configured to receive seedlings of a plant being transplanted to the seedbeds, wherein each seedbed of the plurality of seedbeds has a length, measured in a vertical direction, that is greater than a width, measured in a horizontal direction perpendicular to the vertical direction;
a hanging part that hangs each seedbed of the plurality of seedbeds while seedbeds of the plurality of seedbeds are arranged in the horizontal direction from a first side of the hydroponic cultivation system configured for planting the seedlings in the seedbeds to a second side of the hydroponic cultivation system configured for harvesting the seedlings from the seedbeds, wherein the plurality of seedbeds is initially arranged on the hanging part such that initial spacings are respectively present in the horizontal direction between adjacent seedbeds of the plurality of seedbeds; and
a transport mechanism that transports the plurality of seedbeds in the horizontal direction, from the first side of the hydroponic cultivation system to the second side of the hydroponic cultivation system, while widening the respective initial spacings either continuously or in a discrete manner,
wherein the transport mechanism includes one screw formed to have a pitch that is increased in a discrete manner toward the horizontal direction, the screw including grooves, and upper ends of the seedbeds of the plurality of seedbeds being configured to engage with the grooves,
wherein each seedbed of the plurality of seedbeds includes a roller member that slides, on the hanging part in the horizontal direction, the corresponding seedbed to a position hung by the hanging part at the time of transporting the seedbed, and
wherein the roller member has a width, measured in the horizontal direction, the width matching a pitch of an end portion of the screw on the first side of the hydroponic cultivation system.

4. The hydroponic cultivation system according to claim 1 , wherein
ridges and grooves of a part of the screw in which the cutouts are provided include a stationary part that regulates transport of the seedbeds of the plurality of seedbeds in the horizontal direction and guides the seedbeds of the plurality of seedbeds in a direction parallel to a rotation direction of the screw.

5. A hydroponic cultivation system, comprising:
a plurality of seedbeds configured to receive seedlings of a plant being transplanted to the seedbeds, wherein each seedbed of the plurality of seedbeds has a length, measured in a vertical direction, that is greater than a width, measured in a horizontal direction perpendicular to the vertical direction;
a hanging part that hangs each seedbed of the plurality of seedbeds while seedbeds of the plurality of seedbeds are arranged in the horizontal direction from a first side of the hydroponic cultivation system configured for planting the seedlings in the seedbeds to a second side of the hydroponic cultivation system configured for harvesting the seedlings from the seedbeds, wherein the plurality of seedbeds is initially arranged on the hanging part such that initial spacings are respectively present in the horizontal direction between adjacent seedbeds of the plurality of seedbeds; and
a transport mechanism that transports the plurality of seedbeds in the horizontal direction, from the first side of the hydroponic cultivation system to the second side of the hydroponic cultivation system, while widening the respective initial spacings either continuously or in a discrete manner,
wherein the transport mechanism includes one screw formed to have a pitch that is increased in a discrete manner toward the horizontal direction, the screw including grooves, and upper ends of the seedbeds of the plurality of seedbeds being configured to engage with the grooves,
wherein the screw includes a plurality of screw members each having a predetermined length and connection members each connecting two screw members,
wherein connection holes are formed at both end portions of the screw members in a rotation axis direction of the screw,
wherein the connection members each engage with the corresponding connection holes of the plurality of screw members, and
wherein the transport mechanism includes:
a screw supporting part that rotatably supports an end portion of the screw; and
a biasing member that is provided between the screw supporting part and the screw, and biases the screw members in the rotation axis direction.

Assignees

• Toyo Seikan Group Holdings Ltd

Inventors

• Muramoto Katsuhiro
• Agari Jun
• Nishi Mari
• Yoshimura Kazuto
• Nagata Kazuyoshi

Classifications

• Y02P60/21

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• A01G7/045

  with electric lighting · CPC title

• A01G31/04

  Hydroponic culture on conveyors · CPC title

• A01G9/249 Primary

  Lighting means (with special arrangements for promoting growth A01G7/045) · CPC title

• A01G31/042 Primary

  with containers travelling on a belt or the like, or conveyed by chains · CPC title