Connecting method, connecting structure and connection terminal assembly

Patent metadata

Field	Value
Publication number	US-11024993-B2
Application number	US-202016803192-A
Country	US
Kind code	B2
Filing date	Feb 27, 2020
Priority date	May 17, 2019
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

A connection terminal is placed with an opening end of a recessed portion of the connection terminal contacting a top of a flexible substrate, a linking conductive member is pushed from a bottom toward a top of the flexible substrate, whereby the linking conductive member projects inside the recessed portion through the opening end as catching a part of the flexible substrate, and the part of the flexible substrate is sandwiched between a pressing portion of the linking conductive member and a first inner portion in the recessed portion to allow the pressing portion to contact a conductive portion exposed on the bottom of the flexible substrate and allow a contact portion of the linking conductive member to contact a second inner portion in the recessed portion, whereby the connection terminal is electrically connected to the conductive portion of the flexible substrate via the linking conductive member.

First claim

What is claimed is:

1. A method of electrically connecting a conductive connection terminal disposed on a top surface of a flexible substrate and including a recessed portion to a conductive portion exposed on a bottom surface of the flexible substrate, the method comprising:
placing the connection terminal in such a manner that an opening end of the recessed portion of the connection terminal is in contact with the top surface of the flexible substrate;
pushing a linking conductive member from a side of the bottom surface of the flexible substrate toward a side of the top surface of the flexible substrate on which the connection terminal is disposed, whereby the linking conductive member projects inside the recessed portion through the opening end of the recessed portion of the connection terminal as catching a part of the flexible substrate; and
holding the part of the flexible substrate such that the part is sandwiched between a pressing portion of the linking conductive member and a first inner portion in the recessed portion of the connection terminal to thereby allow the pressing portion of the linking conductive member to make contact with the conductive portion exposed on the bottom surface of the flexible substrate and allow a contact portion of the linking conductive member to make contact with a second inner portion in the recessed portion of the connection terminal, whereby the connection terminal is electrically connected to the conductive portion of the flexible substrate via the linking conductive member.

2. The method according to claim 1 ,
wherein when the linking conductive member is pushed from the side of the bottom surface of the flexible substrate toward the side of the top surface thereof, the flexible substrate is cut with a sharp portion disposed at a tip end of the linking conductive member, the linking conductive member is allowed to project inside the recessed portion of the connection terminal, and a cut edge of the flexible substrate cut with the sharp portion is sandwiched between the pressing portion of the linking conductive member and the first inner portion in the recessed portion of the connection terminal as the part of the flexible substrate.

3. The method according to claim 1 ,
wherein the flexible substrate has a pushing guide that is formed in advance and is constituted of a cut or a hole penetrating the flexible substrate from the top surface to the bottom surface in a position where the opening end of the recessed portion of the connection terminal is situated, and
wherein the linking conductive member is pushed from the side of the bottom surface of the flexible substrate toward the side of the top surface thereof through the pushing guide.

4. A connecting structure in which a conductive connection terminal disposed on a top surface of a flexible substrate and including a recessed portion is electrically connected to a conductive portion exposed on a bottom surface of the flexible substrate, the structure comprising:
a linking conductive member including a pressing portion and a contact portion,
wherein the connection terminal has a first inner portion and a second inner portion in the recessed portion,
wherein with the connection terminal being disposed in such a manner that an opening end of the recessed portion of the connection terminal is in contact with the top surface of the flexible substrate, the linking conductive member projects inside the recessed portion from the side of the bottom surface of the flexible substrate through the opening end of the recessed portion of the connection terminal disposed on the top surface of the flexible substrate, and
wherein a part of the flexible substrate is sandwiched between the pressing portion of the linking conductive member and the first inner portion of the connection terminal to thereby allow the pressing portion of the linking conductive member to make contact with the conductive portion exposed on the bottom surface of the flexible substrate and allow the contact portion of the linking conductive member to make contact with the second inner portion of the connection terminal, whereby the connection terminal is electrically connected to the conductive portion of the flexible substrate via the linking conductive member.

5. A connection terminal assembly comprising:
a conductive connection terminal disposed on a top surface of a flexible substrate and including a recessed portion; and
a linking conductive member including a pressing portion and a contact portion,
wherein the connection terminal has a first inner portion and a second inner portion in the recessed portion,
wherein with the connection terminal being disposed in such a manner that an opening end of the recessed portion of the connection terminal is in contact with the top surface of the flexible substrate, the linking conductive member projects inside the recessed portion from a side of a bottom surface of the flexible substrate through the opening end of the recessed portion of the connection terminal disposed on the top surface of the flexible substrate, and
wherein a part of the flexible substrate is sandwiched between the pressing portion of the linking conductive member and the first inner portion of the connection terminal to thereby allow the pressing portion of the linking conductive member to make contact with a conductive portion exposed on the bottom surface of the flexible substrate and allow the contact portion of the linking conductive member to make contact with the second inner portion of the connection terminal, whereby the connection terminal is electrically connected to the conductive portion of the flexible substrate via the linking conductive member.

6. The connection terminal assembly according to claim 5 ,
wherein the linking conductive member has a fulcrum portion that is closer to a tip end of the linking conductive member than the pressing portion is,
wherein the connection terminal has a third inner portion in the recessed portion, and
wherein the pressing portion makes contact with the conductive portion of the flexible substrate, the contact portion makes contact with the second inner portion in the recessed portion of the connection terminal, and the fulcrum portion makes contact with the third inner portion in the recessed portion of the connection terminal, whereby the linking conductive member projecting inside the recessed portion of the connection terminal is held inside the recessed portion of the connection terminal.

7. The connection terminal assembly according to claim 6 ,
wherein the linking conductive member is formed from a band shaped metal sheet and includes a bottom portion bent in a U shape and a first arm and a second arm that extend in a same direction from the bottom portion,
wherein the first arm has a first projecting portion formed to project in a direction away from the second arm,
wherein the second arm has a second projecting portion formed to project in a direction away from the first arm,
wherein the pressing portion is formed from a part of the first arm between the bottom portion and the first projecting portion,
wherein the contact portion is formed from the second projecting portion, and
wherein the fulcrum portion is formed from the first projecting portion.

8. The connection terminal assembly according to claim 7 ,
wherein the linking conductive member includes a sharp portion disposed at a tip end of the first arm for cutting the flexible substrate.

9. The connection terminal assembly according to claim 7 ,
Wherein, in the linking conductive member, a distance L 1 from the bottom portion to the pressing portion, a distance L 2 from the bottom portion to the contact portion, and a distance L 3

Assignees

• Japan Aviation Electronics Ind Ltd

Inventors

• Nakamura Keisuke

Classifications

• H01R12/771

  Details · CPC title

• H01R12/68

  comprising deformable portions · CPC title

• H01R12/777 Primary

  Coupling parts carrying pins, blades or analogous contacts (H01R12/78, H01R12/79 take precedence) · CPC title

• H01R13/502

  composed of different pieces (H01R13/514 takes precedence) · CPC title

• H01R4/4809

  using a leaf spring to bias the conductor toward the busbar · CPC title