Body, especially lamp body, and method for producing a hermetic seal

Patent metadata

Field	Value
Publication number	US-11024499-B2
Application number	US-201916549875-A
Country	US
Kind code	B2
Filing date	Aug 23, 2019
Priority date	Aug 24, 2018
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

A body, such as a lamp body, includes a tubular element. At least one conductor is introduced into the tubular element and a glass material surrounds the conductor. The glass material forms a seal between the tubular element and the conductor. The glass material includes a sintered glass, such as a sintered glass ring, and may completely surround the conductor.

First claim

What is claimed is:

1. A body, comprising:
a tubular element made of a glass or a glass-ceramic material;
at least one conductor introduced into the tubular element; and
at least one further glass material surrounding the at least one conductor and connected to the tubular element, the at least one further glass material forming a hermetic seal between the tubular element and the at least one conductor and the at least one further glass material comprising a sintered glass which completely surrounds the at least one conductor after being fused on and hermetically seals it with respect to the tubular element, wherein the hermetic seal exhibits a He leakage rate at least less than 1*10 −8 mbar s −1 at a pressure difference of 1 bar.

2. The body of claim 1 , wherein the sintered glass is a sintered glass ring.

3. The body of claim 1 , wherein the at least one further glass material has a first coefficient of expansion α 1 and the tubular element comprises a glass or a glass-ceramic material having a second coefficient of expansion α 2 and the at least one conductor has a third coefficient of expansion α 3 and the value of the first coefficient of expansion α1 lies between the value of the second coefficient of expansion α 2 and the third coefficient of expansion α 3 .

4. The body of claim 1 , wherein the at least one further glass material comprises a plurality of further glass materials having stepped coefficients of expansion α 1 to α n and the tubular element comprises a glass or a glass-ceramic material having a second coefficient of expansion α n+1 and the conductor has a third coefficient of expansion α n+2 and the values of the stepped coefficients of expansion α 1 to α n lie between the value of the second coefficient of expansion α n+1 and the third coefficient of expansion α n+2 .

5. The body of claim 1 , wherein a transformation temperature Tg according to ISO 7884-8 of the at least one further glass material is greater than 500° C.

6. The body of claim 1 , wherein a softening temperature according to ISO 7884-3 of the at least one further glass material at a viscosity of 107.6 dPa*s of the glass material is greater than 850° C.

7. The body of claim 1 , wherein the coefficient of thermal expansion α 1 of the at least one further glass material is in the range of 1.1*10 −6 K−1 to 4.0*10 −6 K −1 .

8. The body of claim 1 , wherein the glass or glass-ceramic material of the tubular element is quartz glass.

9. The body of claim 8 , wherein the quartz glass is transparent to UV light.

10. The body of claim 1 , wherein the at least one further glass material has the following composition in wt-%:
SiO 2 78.5-85;
B 2 O 3 10-11;
Al 2 O 3 4.5-5;
BaO 0.5-2;
Fe 2 O 3 <0.1;
CaO 0-1;
K 2 O 0-3; and
Na 2 O 0-3.

11. The body of claim 1 , wherein the at least one further glass material is visibly different from the tubular element.

12. The body of claim 11 , wherein the at least one further glass material comprises a color component.

13. The body of claim 11 , wherein the at least one further glass material is cloudy.

14. The body of claim 1 , wherein the at least one further glass material incorporates air bubbles and is opaque on account of the incorporated air bubbles.

15. The body of claim 14 , wherein the incorporated air bubbles are a proportion in the range of 5% to 20% of a volume of the at least one further glass material.

16. The body of claim 1 , wherein a material of the at least one conductor is one of the following materials:
tungsten;
molybdenum; or
an iron-nickel-cobalt alloy.

17. The body of claim 1 , wherein the at least one further glass material is a single glass material directly forming the hermetic seal between the tubular element and the at least one conductor.

18. A method for producing a hermetic seal between a tubular element made of a glass or a glass-ceramic material for a lamp body and a conductor having a further glass material in the form of a sintered glass, the method comprising the following steps:
grinding the further glass material to give a glass powder;
forming granules from the glass powder;
dry pressing the granules to form a glass ring;
sintering the glass ring;
providing the conductor with the glass ring;
fusing the glass ring to the conductor; and
hermetically sealing the conductor and the tubular element with the glass ring by fusing to form a hermetic seal exhibiting a He leakage rate at least less than 1*10 −8 mbar s −1 at a pressure difference of 1 bar.

19. A lamp body for a lamp, comprising:
a tubular element made of a glass or a glass-ceramic material;
at least one conductor introduced into the tubular element; and
at least one further glass material surrounding the at least one conductor and connected to the tubular element, the at least one further glass material forming a hermetic seal between the tubular element and the at least one conductor and being visibly different from the tubular element, wherein the at least one further glass material incorporates air bubbles and is opaque on account of the incorporated air bubbles.

20. The lamp body of claim 19 , wherein the incorporated air bubbles are a proportion in the range of 5% to 20% of a volume of the at least one further glass material.

Assignees

• Schott Ag

Inventors

• Wintersteller Fritz
• Blümel Helena
• Hettler Robert
• Wanless Chris

Classifications

• F21V3/0615

  the material diffusing light, e.g. translucent glass · CPC title

• H01J9/323

  Sealing leading-in conductors into a discharge lamp or a gas-filled discharge device · CPC title

• H01J61/302

  characterised by the material of the vessel · CPC title

• C03C2204/06

  opacified by gas · CPC title

• C03C4/0085

  for UV-transmitting glass · CPC title