Radiation-shielding material and manufacture thereof

Patent metadata

Field	Value
Publication number	US-11024435-B2
Application number	US-201816179828-A
Country	US
Kind code	B2
Filing date	Nov 2, 2018
Priority date	Nov 2, 2018
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

Radiation-shielding composite materials and their methods of manufacture. Such methods may include adding a metal hydride to a hardenable matrix precursor, adding a reinforcing material to the hardenable matrix precursor, and hardening the matrix precursor to form a composite material that incorporates the reinforcing material and the metal hydride in a solid matrix. The resulting radiation-shielding composite materials are configured to attenuate incident radiation, and may be used in the construction of panels, laminate structures, buildings, and aerospace vehicles, among others.

First claim

What is claimed is:

1. A radiation-shielding panel for a skin of an aircraft, the radiation-shielding panel comprising a composite material that comprises:
a plurality of reinforcing fibers, located in a resin matrix; and
a metal hydride, located in the resin matrix;
wherein the plurality of reinforcing fibers and the metal hydride are encapsulated within the resin matrix, and the composite material exhibits enhanced radiation shielding.

2. The composite material of claim 1 , wherein the metal hydride has a particle size distribution on an order of microns or nanometers.

3. The composite material of claim 1 , wherein the resin matrix comprises one or more of an epoxy resin, a phenolic resin, a polyester resin, a polyurethane resin, a vinyl ester resin, and a bismaleimide resin.

4. The composite material of claim 1 , wherein the metal hydride comprises one or more of lithium hydride, beryllium hydride, sodium hydride, magnesium hydride, potassium hydride, and calcium hydride.

5. The composite material of claim 1 , wherein the plurality of reinforcing fibers comprise carbon fibers, the resin matrix is a thermoset resin; and the metal hydride comprises lithium hydride.

6. The composite material of claim 1 , wherein the composite material is capable of attenuating at least 90% of an average radiation exposure in a low Earth orbit arising from galactic cosmic radiation and solar particle events.

7. A multiple-layered laminate structure comprising at least one layer including the radiation-shielding panel of claim 1 .

8. A method of manufacturing a radiation-shielding composite panel for a skin of an aircraft, the method comprising:
adding a metal hydride to a matrix precursor that is hardenable;
adding reinforcing fibers to the matrix precursor; and
hardening the matrix precursor to form a composite material that incorporates the reinforcing fibers and the metal hydride in a solid matrix;
wherein the composite material is configured to attenuate incident radiation.

9. The method of claim 8 , wherein hardening the matrix precursor to form the composite material comprises forming reinforced masonry, forming a reinforced polymer, forming a ceramic metal composite, or forming a mixed metal composite.

10. The method of claim 8 , wherein hardening the matrix precursor to form the composite material comprises forming a radiation-shielding concrete composite material.

11. The method of claim 8 , wherein hardening the matrix precursor to form the composite material comprises forming a radiation-shielding carbon fiber composite material.

12. A method of manufacturing a radiation-shielding composite panel for a skin of an aircraft, the method comprising:
incorporating a plurality of reinforcing fibers in a hardenable resin;
incorporating a metal hydride in the hardenable resin; and
hardening the hardenable resin to form the radiation-shielding composite panel;
wherein the plurality of reinforcing fibers and the metal hydride are immobilized within the hardenable resin.

13. The method of claim 12 , wherein incorporating the metal hydride in the hardenable resin comprises adding the metal hydride to the hardenable resin under a dry inert gas atmosphere.

14. The method of claim 12 , wherein incorporating the metal hydride in the hardenable resin comprises dispersing the metal hydride in the hardenable resin as a metal hydride powder.

15. The method of claim 12 , wherein incorporating the metal hydride in the hardenable resin comprises adding the metal hydride to the hardenable resin before the plurality of reinforcing fibers is incorporated into the hardenable resin.

16. The method of claim 12 , wherein incorporating the metal hydride in the hardenable resin comprises incorporating the metal hydride in a thermoset resin.

17. The method of claim 12 , wherein incorporating the plurality of reinforcing fibers in the hardenable resin comprises incorporating one or more fibers selected from synthetic polymer fibers, natural fibers derived from plant sources, carbon fibers, boron fibers, and boron nitride fibers.

18. The method of claim 12 , wherein incorporating the metal hydride in the hardenable resin comprises incorporating a metal hydride that is selected from alkali metal hydrides and alkaline earth metal hydrides.

19. The method of claim 12 , wherein incorporating the metal hydride in the hardenable resin comprises incorporating nano-particles or micro-particles of the metal hydride in the hardenable resin.

20. The method of claim 12 , wherein incorporating the metal hydride in the hardenable resin comprises incorporating the metal hydride in a form of tubes, fibers, whiskers, plates, screens, cloths, films, or foils in the hardenable resin.

Assignees

• Boeing Co

Inventors

• Harris Jr Robert Jerrell
• Coad Dennis Lynn
• Dobbs James Ross
• Atwell William

Classifications

• B29K2079/00

  Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain {, not provided for in groups B29K2061/00 - B29K2077/00}, as moulding material · CPC title

• B64G1/54

  Protection against radiation · CPC title

• B29K2075/00

  Use of {PU, i.e.} polyureas or polyurethanes {or derivatives thereof}, as moulding material · CPC title

• B32B2571/00

  Protective equipment · CPC title

• G21F1/125

  comprising metals · CPC title