Energized natural gas foam delivery devices and methods

Patent metadata

Field	Value
Publication number	US-11021648-B2
Application number	US-201916599781-A
Country	US
Kind code	B2
Filing date	Oct 11, 2019
Priority date	Oct 11, 2019
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

Foaming formulations and methods and systems for using foaming formulations are disclosed. Concentric tubing can be positioned in a wellbore in a subterranean formation to position an exit orifice of the concentric tubing at a target zone. A foaming formulation can be injected through a first flow path of the concentric tubing and a blowing gas can be injected through a second flow path of the concentric tubing to maintain separation until the foaming formulation and the blowing gas exit the concentric tubing. Mixing of the foaming formulation and the blowing gas at the target zone can generate foam.

First claim

What is claimed is:

1. A method comprising:
positioning concentric tubing in a wellbore within a subterranean formation to position an exit orifice of the concentric tubing at a target zone of the subterranean formation;
injecting a foaming formulation through a first flow path of the concentric tubing to the target zone of the subterranean formation, wherein the foaming formulation comprises an aqueous base fluid, one or more surfactants, and one or more demulsifiers; and
while injecting the foaming formulation through the first flow path of the concentric tubing, simultaneously injecting a blowing gas through a second flow path of the concentric tubing to the target zone of the subterranean formation,
wherein the foaming formulation and the blowing gas interact at the target zone of the subterranean formation to generate a foam comprising the foaming formulation and the blowing gas, wherein one or both of the blowing gas or the foaming formulation exit the concentric tubing via one or more jets, wherein the one or more jets provide turbulence during interaction of the foaming formulation and the blowing gas to generate the foam, and wherein the first flow path and the second flow path separate the foaming formulation and the blowing gas prior to the foaming formulation and the blowing gas interacting within the target zone of the subterranean formation.

2. The method of claim 1 , wherein the one or more surfactants are selected from the group consisting of anionic surfactants, amphoteric surfactants, and non-ionic surfactants.

3. The method of claim 1 , wherein the one or more surfactants are selected from the group consisting of sulfate surfactants, sulfonate surfactants, phosphate surfactants, carboxylate surfactants, organosulfate surfactants, alkyl sulfate surfactants, sulfate esters of ethoxylated fatty alcohol surfactants, alpha olefin sulfonates, alkyl benzene sulfonates, cocoamidopropyl betaine, sodium lauryl sulfate, sodium lauryl ether sulfate, and any combination of these.

4. The method of claim 1 , wherein the one or more demulsifiers are selected from the group consisting of alkyphenol demulsifiers, alkylphenol ethoxylate demulsifiers, phenolic resin demulsifiers, and any combination of these.

5. The method of claim 1 , wherein the one or more demulsifiers are selected from the group consisting of ethoxylated phenolic resin demulsifiers, epoxy resin demulsifiers, ethoxylated epoxy resin demulsifiers, polytheyleneimine demulsifiers, ethoyxylated polytheyleneimine demulsifiers, polyamine demulsifiers, ethoxylated polyamine demulsifiers, polyol demulsifiers, ethoxylated polyol demulsifiers, diepoxide demulsifiers, ethoxylated diepoxide demulsifiers, nonylphenol ethoxylate resin, and any combination of these.

6. The method of claim 1 , wherein the blowing gas comprises a hydrocarbon gas or a mixture of the hydrocarbon gas and an inert gas.

7. The method of claim 1 , further comprising modifying a rate of injecting the foaming formulation, or a rate of injecting the blowing gas, or both, to alter a production rate of the foam, a volume of the foam, or a quality of the foam.

8. The method of claim 1 , further comprising:
preparing the foaming formulation by creating a mixture of the one or more surfactants and the one or more demulsifiers in real time as the foaming formulation is injected through the first flow path; and
adjusting ratios of the one or more surfactants and the one or more demulsifiers in the mixture in real time as the foaming formulation is injected through the first flow path.

9. The method of claim 1 , further comprising:
positioning the exit orifice of the concentric tubing at a second target zone of the subterranean formation;
injecting the foaming formulation through the first flow path of the concentric tubing to the second target zone of the subterranean formation; and
injecting the blowing gas through the second flow path of the concentric tubing to the second target zone of the subterranean formation,
wherein interaction of the foaming formulation and the blowing gas at the second target zone of the subterranean formation generates additional foam comprising the foaming formulation and the blowing gas.

10. The method of claim 1 , wherein the foaming formulation comprises from about 0.1 wt. % to about 30 wt. % of the one or more surfactants, from about 0.1 wt. % to about 20 wt. % of the one or more demulsifiers, and from about 40 wt. % to about 80 wt. % of the aqueous base fluid.

11. The method of claim 6 , wherein injecting the blowing gas through the second flow path comprises alternating injections of the hydrocarbon gas and the inert gas.

12. A system for generating foam at a target zone of a subterranean formation, the system comprising:
concentric tubing configured to be positioned in a wellbore within a subterranean formation, the concentric tubing having a first flow path for injecting a foaming formulation into a target zone of the subterranean formation and a second flow path for injecting a blowing gas into the target zone subterranean formation simultaneously while injecting the foaming formulation, wherein the foaming formulation comprises an aqueous base fluid, one or more surfactants, and one or more demulsifiers, and wherein the concentric tubing includes one or more jets in communication with the first flow path or second flow path for generating turbulence during mixing of the blowing gas and the foaming formulation upon exiting the concentric tubing;
one or more reservoirs containing one or more of the foaming formulation, the aqueous base fluid, the one or more surfactants, or the one or more demulsifiers;
a source of the blowing gas;
a first pump in fluid communication with the one or more reservoirs for injecting the foaming formulation or a component thereof into the target zone of the subterranean formation via the first flow path of the concentric tubing; and
a second pump in fluid communication with the source of the blowing gas for injecting the blowing gas into the target zone of the subterranean formation via the second flow path of the concentric tubing.

13. The system of claim 12 , comprising or further comprising:
a mixer in fluid communication with the one or more reservoirs for generating the foaming formulation from the aqueous base fluid, the one or more surfactants, and the one or more demulsifiers; and
one or more processors and a non-transitory computer readable storage medium containing instructions that, when executed by the one or more processors, cause the one or more processors to perform operations including one or more of:
adjusting ratios of the one or more surfactants and the one or more demulsifiers in the foaming formulation in real time as the foaming formulation is injected through the first flow path;
adjusting a flow rate of the foaming formulation in real time as the foaming formulation is injected through the first flow path;
adjusting a flow rate of the blowing gas in real time as the blowing gas is injected through the second flow path; or
receiving pressure measurements from one or more pressure sensors in the wellbore.

14. The system of claim 12 , wherein the one or more reservoirs contain different pre-blended foaming formulations, and wherein the source of the blowing gas comprises a hydrocarbon gas source and an inert gas source.

15. The system of claim 12 , wherein the foaming formulation comprises from about 0.1 wt. % to about 30 wt. % of the one or more surfactants, from about 0.1 wt. % to about 20 wt. % of the one or more demulsifiers, and from about 40 wt. % to about 80 wt. % of the aqueous base flu

Assignees

• Halliburton Energy Services Inc

Inventors

• An Jun Su
• Khamatnurova Tatyana V
• Recio Iii Antonio

Classifications

• E21B43/166

  Injecting a gaseous medium; Injecting a gaseous medium and a liquid medium (CO2 injection E21B43/164; steam injection E21B43/24) · CPC title

• E21B43/16

  Enhanced recovery methods for obtaining hydrocarbons · CPC title

• C09K8/584

  characterised by the use of specific surfactants · CPC title

• C09K8/594 Primary

  Compositions used in combination with injected gas {, e.g. CO2 orcarbonated gas}(C09K8/592 takes precedence) · CPC title

• E21B47/06

  Measuring temperature or pressure · CPC title