ABS molding composition having improved crack and chemical resistance and its use

Patent metadata

Field	Value
Publication number	US-11021602-B2
Application number	US-201716094650-A
Country	US
Kind code	B2
Filing date	Apr 18, 2017
Priority date	Apr 21, 2016
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

Thermoplastic molding composition scan be advantageously used in hydrofluoro olefin containing areas, comprising components A, B, C and, D: 10 to 35 wt.-% ABS graft rubber A obtained by emulsion polymerization, 50 to 75 wt.-% SAN copolymer B, 4 to 20 wt.-% copolymer C from ethylene and C1-C6-alkyl(meth)acrylate, and 4 to 20 wt.-% ABS graft rubber copolymer D obtained by mass polymerization.

First claim

The invention claimed is:

1. A method in which a thermoplastic molding composition is formed into a shaped article requiring resistance to hydrofluoro olefins, wherein the thermoplastic molding composition comprises components A, B, C, and D:
(A) 10 to 35 wt.-% of at least one graft rubber copolymer A obtained by emulsion polymerization and built up from:
(a 1 ) 30 to 90 wt.-%, based on (A), of at least one graft base (a 1 ) made from:
(a 11 ) 70 to 98 wt.-%, based on (a 1 ), of at least one diene, and
(a 12 ) 2 to 30 wt.-%, based on (a 1 ), of at least one monomer selected from the group consisting of styrene, α-methylstyrene, acrylonitrile, methacrylonitrile, and methyl methacrylate, and

(a 2 ) 10 to 70 wt.-%, based on (A), of a graft (a 2 ), grafted onto the graft base and built up from:
(a 21 ) 65 to 95 wt.-%, based on (a 2 ), of at least one vinylaromatic monomer,
(a 22 ) 5 to 35 wt.-%, based on (a 2 ), of acrylonitrile and/or methacrylonitrile, and
(a 23 ) 0 to 20 wt.-%, based on (a 2 ), of at least one monomer selected from the group consisting of C 1 -C 4 -alkyl(meth)acrylates, maleic anhydride, N-phenyl maleimide, N-cyclohexyl maleimide, and (meth)acrylamide;

(B) 50 to 75 wt.-% of at least one copolymer B made from:
(b 1 ) 50 to 95 wt.-%, based on (B), of at least one vinylaromatic monomer,
(b 2 ) 5 to 50 wt.-%, based on (B), of acrylonitrile and/or methacrylonitrile, and
(b 3 ) 0 to 20 wt.-%, based on (B), of one or more of the monomers as described for (a 23 );

(C) 4 to 20 wt.-% of at least one copolymer C made from
(c 1 ) 70 to 91 wt.-%, based on (C), of ethylene,
(c 2 ) 9 to 30 wt.-%, based on (C), at least one C 1 -C 6 -alkyl(meth)acrylate, and
(c 3 ) 0 to 15 wt.-%, based on (C), of at least one further comonomers copolymerizable with (c 1 ) and (c 2 ); and

(D) 4 to 20 wt.-% of at least one graft rubber copolymer D obtained by mass polymerization and built up from:
(d 1 ) 10 to 25 wt.-%, based on (D), of at least one graft base (d 1 ) made from:
(d 11 ) 75 to 100 wt.-%, based on (d 1 ), of at least one diene, and
(d 12 ) 0 to 25 wt.-%, based on (d 1 ), of at least one vinylaromatic monomer, and

(d 2 ) 75 to 90 wt.-%, based on (D), of a graft (d 2 ), grafted onto the graft base and built up from:
(d 21 ) 68 to 82 wt.-%, based on (d 2 ), of at least one vinylaromatic monomer,
(d 22 ) 18 to 32 wt.-%, based on (d 2 ), of acrylonitrile or methacrylonitrile, and
(d 23 ) 0 to 20 wt.-%, based on (d 2 ), of one or more of the monomers as described for (a 23 );

wherein the sum of components A, B, C, and D totals 100 wt.-%.

2. The method according to claim 1 , wherein the thermoplastic molding composition further comprises 0.01 to 20 parts by weight of at least one further additive and/or processing aid F, based on 100 parts by weight of the composition consisting of components A, B, C, and D.

3. The method according to claim 1 , wherein the thermoplastic molding composition further comprises 0.01 to 10 parts by weight of at least one inorganic additive E selected from phyllosilicates (E1) and nano calcium carbonate (E2), based on 100 parts by weight of the composition consisting of components A, B, C, and D.

4. The method according to claim 1 , wherein the thermoplastic molding composition comprises components A, B, C, and D in the following amounts:
(A): 18 to 28 wt.-%;
(B): 55 to 70 wt.-%;
(C): 6 to 15 wt.-%; and
(D): 6 to 15 wt.-%.

5. The method according to claim 1 , wherein graft rubber copolymer A is built up from:
(a 1 ) 40 to 90 wt.-% of at least one graft base (a 1 ) made from:
(a 11 ) 80 to 98 wt.-% of at least one diene (a 11 ), and
(a 12 ) 2 to 20 wt.-% of at least one monomer (a 12 ), and

(a 2 ) 10 to 60 wt.-% of a graft (a 2 ), grafted onto the graft base (a 1 ) and built up from:
(a 21 ) 65 to 80 wt.-% of at least one vinylaromatic monomer (a 21 ),
(a 22 ) 20 to 35 wt.-% of acrylonitrile and/or methacrylonitrile (a 22 ), and
(a 23 ) 0 to 20 wt.-% of at least one monomer (a 23 ).

6. The method according to claim 1 , wherein copolymer B is made from:
(b 1 ) 60 to 82 wt.-% of styrene or α-methylstyrene, and
(b 2 ) 18 to 40 wt.-% of acrylonitrile.

7. The method according to claim 1 , wherein copolymer C has a weight average molar mass M w of less than 1,000,000 g/mol.

8. The method according to claim 1 , wherein copolymer C has a MFR of from 0.5-50 [g/10 min] (190° C./2.16 kg load, according to ASTM D1238; ISO 1133-1:2011).

9. The method according to claim 1 , wherein copolymer C is an ethylene methylacrylate copolymer.

10. The method according to claim 1 , wherein graft copolymer D is built up from:
(d 1 ) 12 to 20 wt.-% of a graft base (d 1 ) made from:
(d 11 ) 75 to 100 wt.-% of 1,3-butadiene, and
(d 12 ) 0 to 25 wt.-% of styrene, and

(d 2 ) 80 to 88 wt.-% of a graft (d 2 ), grafted onto the graft base and built up from:
(d 21 ) 68 to 82 wt.-%, based on (d 2 ), of styrene, and
(d 22 ) 18 to 32 wt.-%, based on (d 2 ), of acrylonitrile.

11. The method according to claim 3 , wherein component E1 is present in an amount of from 0.01 to 5 parts by weight, based on 100 parts by weight of the composition consisting of components A, B, C, and D.

12. The method according to claim 3 , wherein component E2 is present in an amount of from 0.01 to 10 parts by weight, based on 100 parts by weight of the composition consisting of components A, B, C, and D.

13. The method according to claim 1 , wherein the thermoplastic molding composition is formed into the shaped articles by extrusion or co-extrusion.

14. The method according to claim 1 , wherein the shaped article is an inliner in cooling apparatuses.

15. A thermoplastic molding composition as defined in claim 1 .

16. The thermoplastic molding composition according to claim 15 , comprising components A, B, C, and D in the following amounts:
(A): 18 to 28 wt.-%;
(B): 55 to 70 wt.-%;
(C): 6 to 15 wt.-%; and
(D): 6 to 15 wt.-%.

Assignees

• Ineos Styrolution Group Gmbh

Inventors

• Michaelis De Vasconcellos Janna
• Niessner Norbert
• Lee Kwanhee
• Michels Gisbert

Classifications

• C08F279/04

  Vinyl aromatic monomers and nitriles as the only monomers · CPC title

• C08L2205/02

  containing two or more polymers of the same C08L -group · CPC title

• C08L25/12 Primary

  with unsaturated nitriles · CPC title

• C08L2205/03

  containing three or more polymers in a blend · CPC title

• C08F212/10

  with nitriles · CPC title