Bitumen which is solid at ambient temperature

Patent metadata

Field	Value
Publication number	US-11021397-B2
Application number	US-201716304243-A
Country	US
Kind code	B2
Filing date	May 22, 2017
Priority date	May 23, 2016
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

Bitumen which is solid at ambient temperature, in the form of granules including a core made of a first bituminous material and a coating layer made of a second bituminous material, in which: the first bituminous material includes at least one bitumen base and the second bituminous material includes: at least one bitumen base and at least one chemical additive chosen from: an organic compound, a viscosifying compound, a paraffin, a polyphosphoric acid and mixtures thereof; or at least one pitch having a ring-and-ball softening point (RBSP) greater than or equal to 80° C., it being understood that the RBSP is measured according to the EN 1427 standard; or a mixture of these materials.

First claim

The invention claimed is:

1. A bitumen that is solid at ambient temperature in the form of pellets comprising a core made of a first bituminous material and a coating layer made of a second bituminous material, in which:
the first bituminous material comprises at least one bitumen base, and
the second bituminous material comprises:
at least one bitumen base, or at least one pitch with a ring and ball softening point (RBSP) of greater than or equal to 80° C., wherein the RBSP is measured according to standard EN 1427, or a mixture of these materials, and at least one chemical additive chosen from:
an organic compound of general formula (II):
R—(NH) n CONH—(X) m —NHCO(NH) n —R′  (II),

in which:
the groups R and R′, which may be identical or different, contain a saturated or unsaturated, linear, branched or cyclic hydrocarbon-based chain, comprising from 1 to 22 carbon atoms, which is optionally substituted, and optionally comprising heteroatoms, rings and/or heterocycles;
the group X contains a saturated or unsaturated, linear, branched or cyclic hydrocarbon-based chain, comprising from 1 to 22 carbon atoms, which is optionally substituted, and optionally comprising heteroatoms, rings and/or heterocycles;
n and m are integers having a value of 0 or 1, independently of each other, and
an organic compound of general formula (V):
R″—(COOH) z   (V),

wherein R″ represents a linear or branched, saturated or unsaturated hydrocarbon-based chain comprising from 4 to 68 carbon atoms, and z is an integer ranging from 2 to 4.

2. The bitumen as claimed in claim 1 , wherein the first bituminous material comprises at least one chemical additive chosen from: an organic compound of the general formula (II), an organic compound of the general formula (V), a viscosity-enhancing compound, a paraffin, a polyphosphoric acid, and mixtures thereof.

3. The bitumen as claimed in claim 2 , wherein the chemical additive present in the first bituminous material and the additive present in the second bituminous material are identical.

4. The bitumen as claimed in claim 1 , wherein the chemical additive is the organic compound of general formula (II):
R—(NH) n CONH—(X) m —NHCO(NH) n —R′  (II),

in which:
the groups R and R′, which may be identical or different, contain a saturated or unsaturated, linear, branched or cyclic hydrocarbon-based chain, comprising from 1 to 22 carbon atoms, which is optionally substituted, and optionally comprising heteroatoms, rings and/or heterocycles;
the group X contains a saturated or unsaturated, linear, branched or cyclic hydrocarbon-based chain, comprising from 1 to 22 carbon atoms, which is optionally substituted, and optionally comprising heteroatoms, rings and/or heterocycles;
n and m are integers having a value of 0 or 1, independently of each other.

5. The bitumen as claimed in claim 2 , wherein the chemical additive in the first bituminous material is the organic compound of general formula (V):
R″—(COOH) z   (V),

wherein R″ represents a linear or branched, saturated or unsaturated hydrocarbon-based chain comprising from 4 to 68 carbon atoms, and z is an integer ranging from 2 to 4.

6. The bitumen as claimed in claim 1 , wherein the second bituminous material has a needle penetrability measured at 25° C. according to the standard EN 1426 of greater than 5 1/10 mm.

7. The bitumen as claimed in claim 1 , wherein the first bituminous material has a needle penetrability measured at 25° C. according to the standard EN 1426 of between 10 and 850 1/10 mm.

8. A process of manufacturing the bitumen of claim 1 , wherein the bitumen is solid at ambient temperature in the form of pellets comprising a core made of a first bituminous material and a coating layer on all or part of a surface of the core, the coating layer made of a second bituminous material, the process comprising:
i) forming the core from the first bituminous material, and
ii) forming the coating layer made of the second bituminous material on all or part of the surface of the core.

9. The bitumen as claimed in claim 1 , which is obtained by a process comprising:
i) forming the core from the first bituminous material, and
ii) forming the coating layer made of the second bituminous material on all or part of a surface of the core.

10. The bitumen as claimed claim 1 , which shows stability on transportation and storage at a temperature ranging from 20 to 80° C. for a period of more than or equal to two months.

11. The bitumen as claimed claim 10 , which shows stability on transportation and storage at a temperature ranging from 20 to 80° C. for a period of more than or equal to three months.

12. The bitumen as claimed in claim 1 which is a road binder.

13. A process for transporting and/or storing road bitumen, wherein said process comprises
a step consisting in the preparation of the road bitumen in the form of bitumen that is solid at ambient temperature as claimed in claim 1 , and
a step wherein said road bitumen is transported and/or stored.

14. The bitumen as claimed in claim 4 , wherein the organic compound of general formula (II) is chosen from
C 5 H 11 —CONH—NHCO—C 5 H 11 ,
C 9 H 19 —CONH—NHCO—C 9 H 19 ,
C 11 H 23 —CONH—NHCO—C 11 H 23 ,
C 17 H 35 —CONH—NHCO—C 17 H 35 ,
C 21 H 43 —CONH—NHCO—C 21 H 43 ,
C 17 H 35 —CONH—CH 2 —CH 2 —NHCO—C 17 H 35 , and
C 12 H 25 —NHCONH—C 6 H 4 —CH 2 —C 6 H 4 —NHCONH—C 12 H 25 .

15. The bitumen as claimed in claim 4 , wherein the organic compound of general formula (II) is 2′,3-bis[[3-[3,5-di-tert-butyl-4-hydroxyphenyl]propionyl]]propionohydrazide.

16. The bitumen as claimed in claim 5 , wherein the organic compound of general formula (V) is selected from diacids having the general formula HOOC—C w H 2w —COOH wherein w an integer ranging from 4 to 22.

17. The bitumen as claimed in claim 16 , wherein the organic compound of general formula (V) is sebacic acid.

Assignees

• Total Marketing Services

Inventors

• Mouazen Mouhamad
• Lapalu Laurence

Classifications

• C04B24/04

  Carboxylic acids; Salts, anhydrides or esters thereof · CPC title

• C08K5/09

  Carboxylic acids; Metal salts thereof; Anhydrides thereof · CPC title

• C04B2111/0075

  for road construction · CPC title

• C08K5/01

  Hydrocarbons {(C08K5/0091 takes precedence)} · CPC title

• C04B20/1044

  Bituminous materials · CPC title