Glass manufacturing apparatuses and methods for operating the same

Patent metadata

Field	Value
Publication number	US-11021386-B2
Application number	US-201816188847-A
Country	US
Kind code	B2
Filing date	Nov 13, 2018
Priority date	Sep 9, 2015
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

In embodiments, a method for operating a glass manufacturing apparatus may include heating a delivery conduit with resistive windings positioned around an exterior surface of the delivery conduit, the delivery conduit extending between a mixing vessel and a delivery vessel. The method may also include injecting electric current through the delivery conduit while heating the delivery conduit with resistive windings and prior to flowing molten glass through the delivery conduit thereby increasing a temperature of the of the delivery conduit, wherein an input heat flux into the delivery conduit is greater than an output heat flux away from the delivery conduit prior to flowing molten glass through the delivery conduit.

First claim

What is claimed is:

1. A method for operating a glass manufacturing apparatus, the method comprising:
heating a delivery conduit with resistive windings positioned around an exterior surface of the delivery conduit by supplying electric current to the resistive windings, the delivery conduit extending between a mixing vessel and a delivery vessel; and
injecting electric current through the delivery conduit while heating the delivery conduit with the resistive windings and prior to flowing molten glass through the delivery conduit thereby increasing a temperature of the of the delivery conduit,
wherein an input heat flux into the delivery conduit is greater than an output heat flux away from the delivery conduit prior to flowing molten glass through the delivery conduit.

2. The method of claim 1 , further comprising:
flowing molten glass from the mixing vessel to the delivery vessel through the delivery conduit;
heating the delivery conduit with the resistive windings as the molten glass flows through the delivery conduit; and
discontinuing the injection of electric current through the delivery conduit as the molten glass flows through the delivery conduit.

3. The method of claim 1 , further comprising:
flowing molten glass from the mixing vessel to the delivery vessel through the delivery conduit;
heating the delivery conduit with the resistive windings as the molten glass flows through the delivery conduit; and
intermittently injecting electric current through the delivery conduit as the molten glass flows through the delivery conduit.

4. The method of claim 3 , further comprising:
measuring a temperature of the delivery conduit as molten glass flows through the delivery conduit; and
injecting electric current through the delivery conduit when a temperature of the delivery conduit is less than a threshold temperature.

5. The method of claim 3 , further comprising:
monitoring a flow rate of molten glass through the glass manufacturing apparatus; and
injecting electric current through the delivery conduit when the flow rate of molten glass through the glass manufacturing apparatus is less than a baseline flow rate.

6. The method of claim 3 , further comprising:
forming the molten glass into a glass ribbon with the glass manufacturing apparatus;
detecting, automatically with a flaw detection system, flaws in the glass ribbon; and
injecting electric current through the delivery conduit when flaws are detected in the glass ribbon with the flaw detection system.

7. The method of claim 3 further comprising:
monitoring electric current passing through the resistive windings; and
increasing the electric current through the delivery conduit when the electric current is less than a threshold electric current value.

8. The method of claim 1 , wherein:
the delivery vessel comprises a downstream electrode electrically coupled to the delivery conduit; and
the mixing vessel comprises an upstream electrode electrically coupled to the delivery conduit, wherein the upstream electrode, the delivery conduit, and the downstream electrode are electrically coupled in a closed-loop circuit.

9. The method of claim 8 , wherein electric current is injected into the closed-loop circuit through the downstream electrode.

10. The method of claim 1 , wherein the delivery vessel is fluidly coupled to a forming vessel.

11. A glass manufacturing apparatus comprising:
a mixing vessel comprising an upstream electrode;
a delivery vessel comprising a downstream electrode;
a delivery conduit connecting the mixing vessel to the delivery vessel, the delivery conduit comprising resistive windings positioned around exterior surface of the delivery conduit;
a first power source electrically coupled to the resistive windings;
a second power source electrically coupled to the downstream electrode of the delivery vessel, the upstream electrode of the mixing vessel, and the delivery conduit in a closed-loop circuit;
a flow rate monitor detecting a flow rate of molten glass through the glass manufacturing apparatus;
an electronic control unit communicatively coupled to the first power source, the second power source, and the flow rate monitor and comprising a processor and a non-transient memory storing a computer readable and executable instruction set which, when executed by the processor:
actuates the first power source thereby heating the delivery conduit with the resistive windings by supplying electric current to the resistive windings;
determines the flow rate of molten glass through the glass manufacturing apparatus with the flow rate monitor; and
when the flow rate of molten glass through the glass manufacturing apparatus is less than a baseline flow rate and prior to flowing molten glass through the delivery conduit as determined with the flow rate monitor, actuates the second power source thereby injecting electric current through the delivery conduit while heating the delivery conduit with the resistive windings and increasing a temperature of the delivery conduit such that an input heat flux into the delivery conduit is greater than an output heat flux away from the delivery conduit.

12. The glass manufacturing apparatus of claim 11 , wherein the computer readable and executable instruction set, when executed by the processor, intermittently actuates the second power source thereby intermittently injecting electric current through the delivery conduit as the molten glass flows through the delivery conduit.

13. The glass manufacturing apparatus of claim 11 further comprising at least one thermocouple operatively associated with the delivery conduit and communicatively coupled to the electronic control unit, the at least one thermocouple positioned to detect a temperature of the delivery conduit, wherein the computer readable and executable instruction set, when executed by the processor, actuates the second power source thereby injecting electric current through the delivery conduit when a temperature of the delivery conduit is less than a threshold temperature.

14. The glass manufacturing apparatus of claim 11 further comprising a flaw detection system communicatively coupled to the electronic control unit, the flaw detection system detecting flaws in a glass ribbon formed with the glass manufacturing apparatus, wherein the computer readable and executable instruction set, when executed by the processor, actuates the second power source thereby injecting electric current through the delivery conduit when flaws are detected in the glass ribbon with the flaw detection system.

15. The glass manufacturing apparatus of claim 11 further comprising at least one ammeter electrically coupled to the resistive windings and communicatively coupled to the electronic control unit, the ammeter detecting electric current passing through the resistive windings, wherein the computer readable and executable instruction set, when executed by the processor, actuates the second power source thereby injecting electric current through the delivery conduit when electric current through the resistive windings is less than a threshold electric current value.

16. The glass manufacturing apparatus of claim 11 , wherein the delivery vessel is fluidly coupled to a fusion-forming vessel.

17. The glass manufacturing apparatus of claim 11 , wherein electric current is injected into the closed-loop circuit through the downstream electrode.

Assignees

• Corning Inc

Inventors

• Barnett Brad Steven
• Burns Brian Douglas
• Helmers Timothy Joseph
• Oac Andrea Ha
• Smith Kimberly Denise

Classifications

• C03B17/064

  by the overflow downdraw fusion process; Isopipes therefor · CPC title

• C03B7/07 Primary

  Electric means · CPC title

• C03B5/24 Primary

  Automatically regulating the melting process · CPC title

• C03B5/183

  using thermal means, e.g. for creating convection currents · CPC title

• C03B5/43

  Use of materials for furnace walls, e.g. fire-bricks · CPC title