Determinations of lengths of web medias

Patent metadata

Field	Value
Publication number	US-11020993-B2
Application number	US-201716611242-A
Country	US
Kind code	B2
Filing date	Jul 28, 2017
Priority date	Jul 28, 2017
Publication date	Jun 1, 2021
Grant date	Jun 1, 2021

Abstract

An example media handling system includes a web media holder with a core hub capable of coupling to a core of a web media roll, a sensor to take a measurement at the circumferential surface of the web media roll, and a controller to determine a length of the web media roll. In that example, the controller may determine the length of the web media roll based on a first distance measurable by the sensor when the core hub is in a first orientation, a second distance measureable by the sensor when the core hub is in a second orientation after a number of rotations with respect to the first orientation of the core hub, and reference value corresponding to the core.

First claim

What is claimed is:

1. A media handling system comprising:
a web media holder including a core hub, the core hub coupleable to a core of a web media roll;

a sensor to take a measurement at the circumferential surface of the web media roll; and
a controller to determine a length of the web media roll based on:
a first data that represents a first distance measurable by the sensor when the core hub is in a first orientation;
a second data that represents a second distance measureable by the sensor when the core hub is in a second orientation after a number of rotations with respect to the first orientation of the core hub;
a third data that represents a reference value corresponding to the core; and
a spiral length calculation based on a thickness of the web media, a core radius, a radius of the web media roll as measured by the sensor, a number of available rotations of the web media roll, and a third distance between the web media roll and a print zone of a print apparatus of which the media handling system is a component.

2. The system of claim 1 , wherein the controller is to:
cause the sensor to measure the first distance to the circumferential surface of the web media roll before the number of rotations are performed;
cause the sensor to measure the second distance to the circumferential surface of the web media roll after the number of rotations are performed; and
determine the thickness of the web media based on the number of rotations and a difference between the first distance and the second distance.

3. The system of claim 1 , wherein:
the media handling system is a component of the print apparatus.

4. The system of claim 1 , wherein:
the core of the web media roll is fixedly coupled to the core hub;
the controller is to cause the core hub to rotate the web media roll in a first direction to orient the web media roll for the sensor to obtain the second data;
the controller is to cause the core hub to rotate in a second direction opposite the first direction to rewind the web media roll until the core hub is in the first orientation;
the controller is to cause the thickness of the media to be stored in a data structure representing a media profile;
the controller is to cause a length of the web media roll to be displayed on a user interface; and
the media handling system is to guide the web media to the print zone to be printed on by a fluid ejection system of the print apparatus.

5. The system of claim 1 , wherein the sensor is:
a mechanical sensor having an arm to contact the circumferential surface of the web media roll;
an ultrasonic sensor aligned to receive a signal in a direction corresponding to a rotational axis of the core hub; or
an optical sensor aligned to receive a signal in the direction corresponding to the rotational axis of the core hub, wherein the controller utilizes a compensatory factor based on a reflection property of the web media to calculate the first distance and the second distance.

6. A non-transitory computer-readable storage medium comprising a set of instructions executable by a processor resource to:
retrieve a first sensor data representing a first distance measurement corresponding to a circumferential surface of a web media roll when sustained by a media holder of a print apparatus;
retrieve a second sensor data representing a second distance measurement corresponding to the circumferential surface of the web media roll when sustained by the media holder after the web media roll is rotated a number of times;
determine a length of the web media available of the web media roll based on:
a difference between the first distance measurement and the second distance measurement; and
the number of times of rotation of the web media roll between a time of the first distance measurement and a time of the second distance measurement;

calculate a thickness of the web media based on the number of rotations and a difference between the first distance and the second distance;
identify an environment condition classification corresponding to a print apparatus; and
store a first media data representing the thickness of the web media and a second media data representing the environment condition classification in a data structure corresponding to a media profile of the web media.

7. The medium of claim 6 , wherein the set of instructions is executable by the processor resource to:
identify a reference value corresponding to a distance between the sensor and a surface of a core of the web media roll; and
store the reference value on the computer-readable medium.

8. The medium of claim 6 , wherein the set of instructions is executable by the processor resource to:
divide a difference between a reference value and the first distance measurement by the thickness of the web media to identify a number of available rotations of the web media roll from when the core hub is at the first position;
perform an integration of a calculation of the media thickness between the first distance measurement and a radial reference corresponding to the core of the web media roll; and
adjust the integration based on a distance between the web media roll and a print zone of a print apparatus to determine the remaining length of the web media roll from the first position.

9. The medium of claim 8 , wherein the set of instructions is executable by the processor resource to:
cause the media to rewind from the second position to the first position;
cause a print engine of the print apparatus to adjust a printhead-to-media spacing according to the thickness of the web media; and
perform a printing operation to print on the media beginning with the media roll in the first position.

10. A method of operating a print apparatus, the method comprising:
causing a sensor to measure a first distance to a circumferential surface of the web media roll sustained by a media holder;
causing a core hub of the media holder to rotate a number of times;
causing the sensor to measure a second distance to the circumferential surface of the web media roll after the core hub is rotated the number of times;
determining a thickness of the web media based on a difference between the first distance and the second distance;
determining a remaining length of the web media based on the media thickness and a difference between a first value corresponding to a media radius of the web media roll and a second value corresponding to a core radius of the web media roll;
causing the thickness to be stored in a data structure representing a media profile corresponding to the web media; and
causing presentation of a notification on a user interface about the remaining length of web media of the web media roll.

11. The method of claim 10 , comprising:
enabling a print job to occur when the remaining length of web media of the web media roll is greater than the length of a print job; and
causing presentation of a notification on the user interface indicating that the print job is greater than the remaining length of web media of the web media roll when the length of the print job is greater than the remaining length of web media of the web media roll.

12. The method of claim 10 , comprising:
causing the core hub to rotate the media holder as a print area of the web media is guided to a print zone of the print apparatus;
calculating a remaining length of the web media roll when the print area of the web media is at the print zone, the remaining length calculated based on a spiral length calculation and a distance between the web media roll and the print zone along the media path; and
causing a plurality of print jobs to be printed when th

Assignees

• Hewlett Packard Development Co

Inventors

• Llosa Ramon
• Maqueda Castellote Javier
• Espert Cervera Jorge
• Casasayas Panella Roger

Classifications

• B65H2513/11

  angular · CPC title

• B65H2511/14

  Diameter, e.g. of roll or package · CPC title

• B65H2403/942

  Bidirectional powered handling device · CPC title

• B65H2301/41522

  Detecting residual amount of web · CPC title

• B41J11/0075

  Low-paper indication, i.e. indicating the state when copy material has been used up nearly or completely · CPC title